• Code: 11-183-171, 11-184-171
• Description: HVF BM Paper Jam RAP 11-183-171 The BM control PWB has detected an unexpected sheet in the booklet maker paper path. 11-184-171 The BM control PWB has detected a stray sheet in the booklet maker paper path after jam clearance.
• Remedy: shows the location of the components. Enter dC330 code 11-190. Manually actuate the BM paper present sensor, Q11-190. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-190. Refer to: • GP 11 How to Check a Sensor. • P/J556, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM paper present sensor, PL 11.168 Item 5. Enter dC330 code 11-409. Manually actuate the BM exit sensor. The display changes. Y↓N→Go to Flag 2. Check the sensor, Q11-409. Refer to: • GP 11 How to Check a Sensor. • P/J556, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM exit sensor, PL 11.168 Item 17. Enter dC330 code 11-160. Manually actuate the BM entry sensor, Q11-160. The display changes. Y↓N→Go to Flag 3. Check sensor, Q11-160. Refer to: • GP 11 How to Check a Sensor. • P/J551, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM entry sensor, PL 11.161 Item 16. Enter dC330 code 11-183. Manually actuate the tri-folder entry sensor, Q11-183. The display changes. Y↓N→Go to Flag 4. Check the sensor, Q11-183. Refer to: • GP 11 How to Check a Sensor. • P/J604, Tri Folder Control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Tri-folder control PWB, PL 11.193 Item 16. • Tri-folder entry sensor, PL 11.197 Item 11. Enter dC330 code 11-183. Manually actuate the tri-folder entry sensor Q11-183. The display changes. Y↓N→Go to Flag 5. Check between P/J602 pin 10 on the tri-folder control PWB and P/J563 pin 1 on the BM PWB. Refer to: • P/J563, BM PWB. • P/J602, Tri-folder Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • Tri-folder control PWB, PL 11.193 Item 16. The fault may be intermittent, check the wiring. If necessary, install a new BM PWB, PL 11.166 Item 10

• Code: 11-185-171 ... 11-187-171
• Description: Tri-Folder Exit Sensor and Assist Sensor RAP 11-185-171 The lead edge is late arriving at the folder exit sensor. 11-186-171 The trail edge is late leaving the folder exit sensor. 11-187-171 The lead edge is late arriving at the tri folder assist sensor.
• Remedy: and show the location of the components. Enter dC330 code 11-184. Manually actuate the tri folder assist sensor, Q11-184. The display changes. Y↓N→Go to Flag 1 and Flag 2. Check the sensor, Q11-184. Refer to: • GP 11, How to Check a Sensor. • P/J604, P/J602, Tri Folder Control PWB • P/J563, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Tri folder assist gate sensor, PL 11.197 Item 6. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 11-185. Manually actuate the folder exit sensor. The display changes. Y↓N→Go to Flag 3 and Flag 4. Check the sensor, Q11-185. Refer to: • GP 11, How to Check a Sensor. • P/J604, P/J602, Tri Folder Control PWB. • P/J563, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Folder exit sensor, PL 11.197 Item 12. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 11-085 to energize the tri folder diverter solenoid, SOL 11-085. The solenoid energizes. Y↓N→Go to Flag 5 and Flag 6. Check the solenoid, SOL 11-085. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J602, P/J603, Tri Folder Control PWB. • P/J563, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Diverter solenoid, PL 11.197 Item 16. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 11-086 to energize the tri folder assist gate solenoid, SOL 11-086. The solenoid energizes. Y↓N→Go to Flag 7 and Flag 8. Check the solenoid, SOL 11-086. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J563, BM PWB. • P/J602, P/J603, Tri Folder Control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Tri-folder assist solenoid, PL 11.197 Item 8. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 11-087 to energize the drive clutch, CL 11-087. The clutch energizes. Y↓N→Go to Flag 9 and Flag 10. Check the clutch, CL 11-087. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J563, BM PWB. • P/J602, P/J603, Tri Folder Control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Drive clutch, PL 11.193 Item 9. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330, code 11-062 to run the BM crease roll motor, MOT 11-062. The motor runs. Y↓N→Go to Flag 11. Check the motor, MOT 11-062. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease roll motor, PL 11.166 Item 8. • BM PWB, PL 11.166 Item 10. Perform SCP 6 Final Actions.

• Code: 11-188-171, 11-189-171
• Description: HVF Nip Split RAP 11-188-171 The nip split has failed to operate. 11-189-171 The nip split has failed to return to the home position.
• Remedy: shows the location of the components. Enter dC330, code 11-081 to run the nip split motor, MOT 11-081. The nip-split mechanism can be heard. Y↓N→Go to Flag 3. Check the motor, MOT 11-081. Refer to: • GP 10 How to Check a Motor. • P/J102, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Nip split motor, PL 11.153 Item 15. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 11-159. Manually actuate the Nip home sensor, Q11-159. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-159. Refer to: • GP 11, How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Nip home sensor, PL 11.153 Item 14. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 11-170. Manually actuate the nip split sensor, Q11-170. The display changes. Y↓N→Go to Flag 2. Check the sensor, Q11-170. Refer to: • GP 11, How to Check a Sensor. • P/J101, P/J102HVF Control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Nip split sensor, PL 11.153 Item 14. • HVF control PWB, PL 11.157 Item 2. Perform SCP 6, Final Actions.

• Code: 11-191-171, 11-193-171, 11-194-171, 11-196-171
• Description: Inserter Paper Jam RAP 11-191-171 The leading edge is late arriving at the inserter standby sensor. 11-193-171 The trailing edge is late leaving the inserter standby sensor. 11-194-171 The leading edge is late arriving at the inserter TE sensor. 11-196-171 The trailing edge is late leaving the inserter TE sensor. Fault code 11-191 may also be generated where a fault in the inserter causes jamming in the IOT.
• Remedy: shows the location of the components. Enter dC330 code 11-155. Manually actuate the inserter TE sensor, Q11-155. The display changes. Y↓N→Go to Flag 1 and Flag 2. Check the sensor, Q11-155. Refer to: • GP 11, How to Check a Sensor. • P/J6, P/J4, Inserter PWB. • P/J701, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter TE sensor, PL 11.179 Item 11. • Inserter PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Measure the voltage of pin 2 of P/J11. Manually actuate the acceleration sensor. The voltage changes. Y↓N→Go to Flag 3 and Flag 4. Check the sensor. Refer to: • GP 11, How to Check a Sensor. • P/J6, P/J4, Inserter PWB. • P/J701, HVF Control PWB Install new components as necessary: • Acceleration sensor, PL 11.175 Item 10. • Inserter PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Measure the voltage at pin 2 of P/J702 on the HVF PWB. Open the front door and open 8a jam clearance guide. Manually actuate the inserter standby sensor with a sheet of paper. The voltage changes. Y↓N→Go to Flag 5. Check the sensor. Refer to: • GP 11, How to Check a Sensor. • P/J702, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter standby sensor, PL 11.156 Item 2. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 11-077. Energize the inserter, CL 11-077. The clutch energizes. Y↓N→Go to Flag 6 (W/O TAG V-001) or Flag 10 (With TAG V-001) and Flag 7. Check the clutch, CL 11-077. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J12, P/J5, Inserter PWB. • P/J703, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter clutch, PL 11.179 Item 3. • Inserter control PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Enter dC330, code 11-078 to run the inserter motor, MOT 11-078. The motor runs. Y↓N→Go to Flag 8 and Flag 9. Check the motor, MOT 11-078. Refer to: • GP 10 How to Check a Motor. • P/J701, HVF Control PWB • P/J4, Inserter PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter motor, PL 11.181 Item 1. • Inserter control PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Perform SCP 6 Final Actions.

• Code: 11-198-171, 11-199-171
• Description: HVF Paper Jam RAP 11-198-171 A stray sheet was detected in the finisher, after a jam clearance. 11-199-171 An unexpected sheet has been detected in the finisher.
• Remedy: shows the location of the components. Enter dC330, code 11-100. Manually activate the entry sensor, Q11-100. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-100. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Entry sensor, PL 11.156 Item 2. • HVF Control PWB, PL 11.157 Item 2. Enter dC330, code 11-157. Manually activate the buffer position sensor, Q11-157. The display changes. Y↓N→Go to Flag 2. Check the sensor, Q11-157. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Buffer position sensor, PL 11.156 Item 2. • HVF Control PWB, PL 11.157 Item 2. Enter dC330, code 11-164. Manually activate the buffer path sensor, Q11-164. The display changes. Y↓N→Go to Flag 3. Check the sensor, Q11-164. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Buffer path sensor, PL 11.156 Item 2. • HVF Control PWB, PL 11.157 Item 2. Enter dC330, code 11-140. Manually activate the stacker exit sensor, Q11-140. The display changes. Y↓N→Go to Flag 4. Check the sensor, Q11-140. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Stacker exit sensor, PL 11.156 Item 2. • HVF Control PWB, PL 11.157 Item 2. Enter dC330, code 11-130. Manually activate the top exit sensor, Q11-130. The display changes. Y↓N→Go to Flag 5. Check the sensor, Q11-130. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Top exit sensor, PL 11.156 Item 3. • HVF Control PWB, PL 11.157 Item 2. HVF BM machines only, enter dC330, code 11-158. Manually activate the HVF booklet exit sensor, Q11-158. The display changes. Y↓N→Go to Flag 6. Check the sensor, Q11-158. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 11A-171 HVF Power Distribution RAP Install new components as necessary: • HVF booklet exit sensor, PL 11.156 Item 3. • HVF Control PWB PL 11.157 Item 2. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components.

• Code: 11-300-110, 11-302-110, 11-303-110
• Description: Interlocks RAP 11-300-110 The docking interlock is open during run mode. 11-302-110 The top cover interlock is open during run mode. 11-303-110 The front door interlock is open during run mode.
• Remedy: NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Go to Flag 1. Check for +24V on P/J302 pin 1. If the voltage is not present, refer to 11D-110 2K LCSS Power Distribution RAP. Go to the appropriate RAP: • 11-300-110 Docking Interlock RAP • 11-302-110 Top Cover Interlock RAP • 11-303-110 Front Door Interlock RAP 11-300-110 Docking Interlock RAP Un-dock the 2K LCSS-110, Check the docking interlock switch, S11-300 as follows: • Check the interlock actuator on the machine is not damaged or missing. NOTE: The wiring harness passes underneath the docking interlock switch housing. If this harness is not correctly positioned, the switch can be mis-located, giving intermittent docking interlock problems. • Enter dC330, code 11-300. Actuate the switch, if the display does not change, refer to: – GP 13, How to Check a Switch –. – P/J302, 2K LCSS PWB. • Go to Flag 1. Check the wiring between P/J302 and the switch. • If necessary, install a new switch, PL 11.4 Item 2. 11-302-110 Top Cover Interlock RAP Check the top cover interlock switch, S11-302 as follows: • Check the switch actuator. • Enter dC330, code 11-302. Actuate the switch, if the display does not change, refer to: – GP 13, How to Check a switch –. – P/J315, 2K LCSS PWB. • Go to Flag 3. Check the wiring between P/J315 and the switch. • If necessary, install a new switch, PL 11.26 Item 6. 11-303-110 Front Door Interlock RAP Check the front door interlock switch, S11-303 as follows: • Check the switch actuator. • Enter dC330, code 11-303. actuate the switch, if the display does not change, refer to: – GP 13, How to Check a switch –. – P/J302, 2K LCSS PWB. • Go to Flag 2. Check the wiring between P/J302 and the switch. • If necessary, install a new switch, PL 11.26 Item 5. Perform SCP 6 Final Actions.

• Code: 11-300-120, 11-302-120, 11-303-120
• Description: Interlocks RAP 11-300-120 The docking interlock is open during run mode. 11-302-120 The top cover interlock is open during run mode. 11-303-120 The front door interlock is open during run mode.
• Remedy: NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Go to Flag 1. Check for +24V on P/J5 pin 1. If the voltage is not present, refer to 11C-120 1K LCSS Power Distribution RAP. Go to the appropriate RAP: • 11-300-120 Docking Interlock RAP • 11-302-120 Top Cover Interlock RAP • 11-303-120 Front Door Interlock RAP 11-300-120 Docking Interlock RAP Undock the 1K LCSS, refer to-120., check the docking interlock switch, S11-300 as follows: • While supporting the 1K LCSS, slide the 1K LCSS 5cm (2 inches) away from the machine. Check the interlock actuator on the machine is not damaged or missing. NOTE: The wiring harness passes underneath the docking interlock switch housing. If this harness is not correctly positioned, the switch can be mis-located, giving intermittent docking interlock problems. • Enter dC330, code 11-300, docking interlock switch, S11-300. While supporting the 1K LCSS, slide the 1K LCSS 5cm (2 inches) away from the machine to de-actuate S11-300. If the display does not change, refer to: – GP 13, How to Check a Switch – P/J6, 1K LCSS PWB • Go to Flag 1. Check the wiring between P/J5 and S11-300. • If necessary, install a new docking interlock switch, PL 11.102 Item 2. 11-302-120 Top Cover Interlock RAP Check the top cover interlock switch, S11-302 as follows: • Check the switch actuator. • Enter dC330, code 11-302, top cover interlock switch, S11-302. Actuate S11-302. If the display does not change, refer to: – GP 13, How to Check a switch –. – P/J5, 1K LCSS PWB • Go to Flag 3. Check the wiring between P/J5 and S11-302. • If necessary, install a new top cover interlock switch, PL 11.124 Item 6. 11-303-120 Front Door Interlock RAP Check the front door interlock switch, S11-303 as follows: • Check the switch actuator. • Enter dC330, code 11-303, front door interlock switch, S11-303. Actuate S11-303. If the display does not change, refer to: – GP 13, How to Check a switch –. – P/J51K LCSS PWB • Go to Flag 2. Check the wiring between P/J5 and S11-303. • If necessary, install a new front door interlock switch, PL 11.124 Item 5. Perform SCP 6 Final Actions.

• Code: 11-300-171, 11-302-171, 11-303-171
• Description: HVF Docking and Interlock RAP 11-300-171 The finisher was detected to be undocked in the run mode. 11-302-171 The top cover interlock was detected open during a run. 11-303-171 The finisher front door interlock was detected open during a run.
• Remedy: Go to the appropriate RAP: • 11-300-171 Docking Interlock RAP • 11-302-171 Top Cover Interlock RAP • 11-303-171 Front Door Interlock RAP 11-300-171 Docking Interlock RAP Check the docking interlock switch, S11-300. • Check the switch actuator mounted on the machine is correctly installed and un-broken. • Enter dC330, code 11-300, actuate the switch and check the display. Refer to: – GP 13 How to Check a Switch. – P/J112, HVF Control PWB –, Flag 3. • Check the wiring, GP 7. • If necessary, install new components: – Docking interlock switch, PL 11.130 Item 16. 11-302-171 Top Cover Interlock RAP Check the top cover interlock switch, S11-302. • Check the switch actuator is not damaged. • Enter dC330, code 11-302 actuate the switch and check the display. Refer to: – GP 13 How to Check a Switch. – P/J112, HVF Control PWB. –, Flag 1. • Check the wiring, GP 7. • If necessary, install a new front door interlock switch, PL 11.145 Item 29. 11-303-171 Front Door Interlock RAP Check the front door interlock switch, S11-303. • Check the switch actuator on the inside of the front door is not damaged. • Enter dC330, code 11-303 actuate the switch and check the display. Refer to: – GP 13 How to Check a Switch. – P/J112, HVF Control PWB. –, Flag 2. • Check the wiring, GP 7. • If necessary, install a new front door interlock switch, PL 11.145 Item 29.