• Code: 11-180-170, 11-182-170
• Description: HCSS BM Eject Jam RAP 11-180-170 A booklet is late to the HCSS BM eject sensor. 11-182-170 A booklet is late from the HCSS BM eject sensor.
• Remedy: Enter dC330 code 11-418. Actuate the BM crease blade motor encoder sensor, Q11-418 by rotating the crease blade knob (6d). The display changes. Y↓N→Go to Flag 1, check the sensor, Q11-418. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.86 Item 10. • BM crease blade motor encoder sensor, PL 11.84 Item 1. Release the crease roll nip pressure by moving the crease roll handle fully counter clockwise. Remove the BM right hand cover, PL 11.88 Item 15, to access the crease rolls. Enter dC330 code 11-419. Actuate the BM crease roll motor encoder sensor by rotating the crease rolls slowly by hand. The display changes. Y↓N→Go to Flag 2, check the sensor, Q11-419. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.86 Item 10. • BM crease roll motor encoder sensor, PL 11.86 Item 9. Enter dC330 code 11-386. Actuate the BM eject sensor, Q11-386. The display changes. Y↓N→Go to Flag 3, check sensor, Q11-386. Refer to: • GP 11, How to Check a Sensor. • P/J556, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.86 Item 10. • BM eject sensor, PL 11.88 Item 17. Enter dC330, code 11-062 to run the BM crease roll motor, MOT 11-062. The motor runs. Y↓N→Go to Flag 4, check the motor, MOT 11-062. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • BM crease roll motor, PL 11.86 Item 12. • BM PWB, PL 11.86 Item 10. Enter dC330, code 11-061 to run the BM crease blade motor, MOT 11-061. The motor runs. Y↓N→Go to Flag 5, check the motor, MOT 11-061. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • BM crease blade motor, PL 11.84 Item 3. • BM PWB, PL 11.86 Item 10. Enter dC330, code 11-401 to run the BM crease roll gate motor, MOT 11-401. The motor runs. Y↓N→Go to Flag 6 and Flag 7, check the motor, MOT 11-401. Refer to: • GP 10 How to Check a Motor. • P/J555, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • BM crease roll gate motor, PL 11.86 Item 8. • BM PWB, PL 11.86 Item 10. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install a new BM PWB, PL 11.86 Item 10.

• Code: 11-180-171, 11-182-171
• Description: HVF BM Exit Jam RAP 11-180-171 The lead edge is late arriving at the BM exit sensor. 11-182-171 The trail edge is late leaving the BM exit sensor.
• Remedy: Enter dC330 code 11-418. Actuate the BM crease blade motor encoder sensor, Q11-418 by rotating the crease blade knob (6d). The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-418. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM crease blade motor encoder sensor, PL 11.165 Item 1. Release the crease roll nip pressure by moving the crease roll handle fully counter clockwise. Remove the BM right hand cover, PL 11.168 Item 15, to access the crease rolls. Enter dC330 code 11-419. Actuate the BM crease roll motor encoder sensor by rotating the crease rolls slowly by hand. The display changes. Y↓N→Go to Flag 2. Check the sensor, Q11-419. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM crease roll motor encoder sensor, PL 11.166 Item 9. Enter dC330 code 11-409. Actuate the BM exit sensor, Q11-409. The display changes. Y↓N→Go to Flag 3. Check sensor, Q11-409. Refer to: • GP 11, How to Check a Sensor. • P/J556, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM exit sensor, PL 11.168 Item 17. Enter dC330, code 11-062 to run the BM crease roll motor, MOT 11-062. The motor runs. Y↓N→Go to Flag 4. Check the motor, MOT 11-062. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease roll motor, PL 11.166 Item 12. • BM PWB, PL 11.166 Item 10. Enter dC330, code 11-061 to run the BM crease blade motor, MOT 11-061. The motor runs. Y↓N→Go to Flag 5. Check the motor, MOT 11-061. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease blade motor, PL 11.163 Item 3. • BM PWB, PL 11.166 Item 10. Enter dC330, code 11-401 to run the BM crease roll gate motor, MOT 11-401. The motor runs. Y↓N→Go to Flag 6 and Flag 7. Check the motor, MOT 11-401. Refer to: • GP 10 How to Check a Motor. • P/J555, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease roll gate motor, PL 11.166 Item 8. • BM PWB, PL 11.166 Item 10. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install a new BM PWB, PL 11.166 Item 10.

• Code: 11-183-171, 11-184-171
• Description: HVF BM Paper Jam RAP 11-183-171 The BM control PWB has detected an unexpected sheet in the booklet maker paper path. 11-184-171 The BM control PWB has detected a stray sheet in the booklet maker paper path after jam clearance.
• Remedy: . shows the location of the components. Enter dC330 code 11-190. Manually actuate the BM paper present sensor, Q11-190. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-190. Refer to: • GP 11, How to Check a Sensor. • P/J556, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM paper present sensor, PL 11.168 Item 5. Enter dC330 code 11-409. Manually actuate the BM exit sensor. The display changes. Y↓N→Go to Flag 2. Check the sensor, Q11-409. Refer to: • GP 11, How to Check a Sensor. • P/J556, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM exit sensor, PL 11.168 Item 17. Enter dC330 code 11-160. Manually actuate the BM entry sensor, Q11-160. The display changes. Y↓N→Go to Flag 3. Check sensor, Q11-160. Refer to: • GP 11, How to Check a Sensor. • P/J551, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM entry sensor, PL 11.161 Item 16. Enter dC330 code 11-183. Manually actuate the tri-folder entry sensor, Q11-183. The display changes. Y↓N→Go to Flag 4. Check the sensor, Q11-183. Refer to: • GP 11, How to Check a Sensor. • P/J604, tri-folder control PWB. • 11A-171 HVF +Power Distribution RAP. Install new components as necessary: • Tri-folder control PWB, PL 11.193 Item 16. • Tri-folder entry sensor, PL 11.197 Item 11. Enter dC330 code 11-183. Manually actuate the tri-folder entry sensor., Q11-183. The display changes. Y↓N→Go to Flag 5. Check between P/J602 pin 10 on the tri-folder control PWB and P/J563 pin 1 on the BM PWB. Refer to: • P/J563, BM PWB. • P/J602, Tri-folder control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • Tri-folder control PWB, PL 11.193 Item 16.

• Code: 11-185-171 ... 11-187-171
• Description: Tri-Folder Exit Sensor and Assist Sensor RAP 11-185-171 The lead edge is late arriving at the TF exit sensor. 11-186-171 The trail edge is late leaving the TF exit sensor. 11-187-171 The lead edge is late arriving at the TF assist sensor
• Remedy: and show the location of the components. Enter dC330 code 11-184. Manually actuate the TF assist gate sensor, Q11-184. The display changes. Y↓N→Go to Flag 1 and Flag 2. Check the sensor, Q11-184. Refer to: • GP 11, How to Check a Sensor. • P/J604, P/J602, Tri-folder control PWB. • P/J563, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • TF assist gate sensor, PL 11.197 Item 6. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 11-185. Manually actuate the TF exit sensor. The display changes. Y↓N→Go to Flag 3 and Flag 4. Check the sensor, Q11-185. Refer to: • GP 11, How to Check a Sensor. • P/J604, P/J602, Tri-folder control PWB. • P/J563, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • TF exit sensor, PL 11.197 Item 12. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 11-085. Energize the TF diverter solenoid, SOL 11-085. The solenoid energies. Y↓N→Go to Flag 5 and Flag 6. Check the solenoid, SOL 11-085. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J602, P/J603, Tri-folder control PWB • P/J563, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • TF diverter solenoid, PL 11.197 Item 16. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 11-086. Energize the TF assist solenoid, SOL 11-086. The solenoid energies. Y↓N→Go to Flag 7 and Flag 8. Check the solenoid, SOL 11-086. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J563, BM PWB. • P/J602, P/J603, Tri-folder control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • TF assist solenoid, PL 11.197 Item 8. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 11-187. Energize the TF drive clutch, SOL 11-187. The solenoid energies. Y↓N→Go to Flag 9 and Flag 10. Check the clutch, CL 11-187. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J563, BM PWB. • P/J602, P/J603, Tri-folder control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • TF drive clutch, PL 11.193 Item 9. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330, code 11-062 to run the BM crease roll motor, MOT 11-062. The motor runs. Y↓N→Go to Flag 11. Check the motor, MOT 11-062. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease roll motor, PL 11.166 Item 8. • BM PWB, PL 11.166 Item 10. Perform SCP 6, Final Actions.

• Code: 11-188-171, 11-189-171
• Description: HVF Nip Split RAP 11-188-171 The nip split has failed to operate. 11-189-171 The nip split has failed to return to the home position.
• Remedy: . shows the location of the components. Enter dC330, code 11-081 to run the nip split motor, MOT 11-081. The nip-split mechanism can be heard. Y↓N→Go to Flag 3. Check the motor, MOT 11-081. Refer to: • GP 10 How to Check a Motor. • P/J102, HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Nip split motor, PL 11.153 Item 15. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 11-159. Manually actuate the Nip home sensor, Q11-159. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-159. Refer to: • GP 11, How to Check a Sensor. • P/J101, HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Nip home sensor, PL 11.153 Item 14. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 11-170. Manually actuate the nip split sensor, Q11-170. The display changes. Y↓N→Go to Flag 2. Check the sensor, Q11-170. Refer to: • GP 11, How to Check a Sensor. • P/J101, P/J102 HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Nip split sensor, PL 11.153 Item 14. • HVF control PWB, PL 11.157 Item 2. Perform SCP 6, Final Actions.

• Code: 11-191-171, 11-193-171, 11-194-171, 11-196-171
• Description: Inserter Paper Jam RAP 11-191-171 The leading edge is late arriving at the PPI tab standby sensor. 11-193-171 The trailing edge is late leaving the PPI tab standby sensor. 11-194-171 The leading edge is late arriving at the PPI pickup sensor. 11-196-171 The trailing edge is late leaving the IDG pickup sensor. Fault code 11-191 may also be generated where a fault in the inserter causes jamming in the IOT.
• Remedy: . shows the location of the components. Enter dC330 code 11-155. Manually actuate the Pickup sensor, Q11-155. The display changes. Y↓N→Go to Flag 1 and Flag 2. Check the sensor, Q11-155. Refer to: • GP 11, How to Check a Sensor. • P/J6, P/J4, Inserter PWB. • P/J701, HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Pickup sensor, PL 11.179 Item 11. • Inserter PWB, PL 11.179. • HVF control PWB, PL 11.157 Item 2. Measure the voltage of pin 2 of P/J11. Manually actuate the acceleration sensor. The voltage changes. Y↓N→Go to Flag 3 and Flag 4. Check the sensor. Refer to: • GP 11, How to Check a Sensor. • P/J6, P/J4, Inserter PWB. • P/J701, HVF control PWB. Install new components as necessary: • Acceleration sensor, PL 11.179 Item 11. • Inserter PWB, PL 11.179. • HVF control PWB, PL 11.157 Item 2. Measure the voltage at pin 2 of P/J702 on the HVF PWB. Manually actuate the PPI standby sensor. The voltage changes. Y↓N→Go to Flag 5. Check the sensor. Refer to: • GP 11, How to Check a Sensor. • P/J702, HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • PPI standby sensor, PL 11.156. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 11-077. Energize the inserter, CL 11-077. The clutch energies. Y↓N→Go to Flag 6 and Flag 7. Check the clutch, CL 11-077. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J12, P/J5, Inserter control PWB • P/J703, HCF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter clutch, PL 11.179. • Inserter control PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Enter dC330, code 11-078 to run the inserter motor, MOT 11-078. The motor runs. Y↓N→Go to Flag 8 and Flag 9. Check the motor, MOT 11-078. Refer to: • GP 10 How to Check a Motor. • P/J701, HVF control PWB. • P/J4, inserter control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter motor, PL 11.181 Item 1. • Inserter control PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Perform SCP 6, Final Actions.

• Code: 11-198-171, 11-199-171
• Description: HVF Paper Jam RAP 11-198-171 A stray sheet was detected in the finisher, after a jam clearance. 11-199-171 An unexpected sheet has been detected in the finisher.
• Remedy: . shows the location of the components. Enter dC330, code 11-100. Manually activate the entry sensor, Q11-100. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-100. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Entry sensor, PL 11.156. • HVF Control PWB, PL 11.157 Item 2. Enter dC330, code 11-157. Manually activate the buffer position sensor, Q11-157. The display changes. Y↓N→Go to Flag 2. Check the sensor, Q11-157. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Buffer position sensor, PL 11.156. • HVF Control PWB, PL 11.157 Item 2. Enter dC330, code 11-164. Manually activate the buffer path sensor, Q11-164. The display changes. Y↓N→Go to Flag 3. Check the sensor, Q11-164. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Buffer path sensor, PL 11.156. • HVF Control PWB, PL 11.157 Item 2. Enter dC330, code 11-140. Manually activate the stacker exit sensor, Q11-140. The display changes. Y↓N→Go to Flag 4. Check the sensor, Q11-140. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Stacker exit sensor, PL 11.156. • HVF Control PWB, PL 11.157 Item 2. Enter dC330, code 11-130. Manually activate the top exit sensor, Q11-130. The display changes. Y↓N→Go to Flag 5. Check the sensor, Q11-130. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Top exit sensor, PL 11.156. • HVF Control PWB, PL 11.157 Enter dC330, code 11-158. Manually activate the HVF booklet exit sensor, Q11-158. The display changes. Y↓N→Go to Flag 6. Check the sensor, Q11-158. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • HVF booklet exit sensor, PL 11.156 • HVF Control PWB PL 11.157 Item 2. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components.

• Code: 11-300-110, 11-302-110, 11-303-110
• Description: Interlocks RAP 11-300-110 The docking interlock is open during run mode. 11-302-110 The top cover interlock is open during run mode. 11-303-110 The front door interlock is open during run mode.
• Remedy: NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Go to Flag 1 and check for +24V on P/J302 pin 1. If the voltage is not present, refer to 11D-110 2K LCSS Power Distribution RAP. Go to the appropriate RAP: • 11-300-110 Docking Interlock RAP • 11-302-110 Top Cover Interlock RAP • 11-303-110 Front Door Interlock RAP 11-300-110 Docking Interlock RAP Un-dock the 2K LCSS-110, Check the docking interlock switch, S11-300 as follows: • Check the interlock actuator on the machine is not damaged or missing. NOTE: The wiring harness passes underneath the docking interlock switch housing. If this harness is not correctly positioned, the switch can be mis-located, giving intermittent docking interlock problems. • Enter dC330, code 11-300. Actuate the switch, if the display does not change, refer to: – GP 13, How to Check a Switch –. – P/J302, 2K LCSS PWB. • Go to Flag 1. Check the wiring between P/J302 and the switch. • If necessary, install a new switch, PL 11.4 Item 2. 11-302-110 Top Cover Interlock RAP Check the top cover interlock switch, S11-302 as follows: • Check the switch actuator. • Enter dC330, code 11-302. Actuate the switch, if the display does not change, refer to: – GP 13, How to Check a switch –. – P/J315, 2K LCSS PWB. • Go to Flag 3. Check the wiring between P/J315 and the switch. • If necessary, install a new switch, PL 11.26 Item 6. 11-303-110 Front Door Interlock RAP Check the front door interlock switch, S11-303 as follows: • Check the switch actuator. • Enter dC330, code 11-303. actuate the switch, if the display does not change, refer to: – GP 13, How to Check a switch –. – P/J302, 2K LCSS PWB. • Go to Flag 2. Check the wiring between P/J302 and the switch. • If necessary, install a new switch, PL 11.26 Item 5. Perform SCP 6 Final Actions.