Description: Interlocks RAP 11-300-120 The docking interlock is open during run mode. 11-302-120 The top cover interlock is open during run mode. 11-303-120 The front door interlock is open during run mode.
Remedy: NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Go to Flag 1. Check for +24V on P/J5 pin 1. If the voltage is not present, refer to 11C-120 1K LCSS Power Distribution RAP. Go to the appropriate RAP: • 11-300-120 Docking Interlock RAP • 11-302-120 Top Cover Interlock RAP • 11-303-120 Front Door Interlock RAP 11-300-120 Docking Interlock RAP WARNING Take care not to topple the LCSS. The LCSS is unstable when undocked from the machine. Do not show the customer how to undock the LCSS. Undock the 1K LCSS, -120., check the docking interlock switch, S11-300 as follows: • While supporting the 1K LCSS, slide the 1K LCSS 5cm (2 inches) away from the machine. Check the interlock actuator on the machine is not damaged or missing. NOTE: The wiring harness passes underneath the docking interlock switch housing. If this harness is not correctly positioned, the switch can be mis-located, giving intermittent docking interlock problems. • Enter dC330, code 11-300, docking interlock switch, S11-300. While supporting the 1K LCSS, slide the 1K LCSS 5cm (2 inches) away from the machine to de-actuate S11-300. If the display does not change, refer to: – GP 13, How to Check a Switch – P/J6, 1K LCSS PWB • Go to Flag 1. Check the wiring between P/J5 and S11-300. • If necessary, install a new docking interlock switch, PL 11.102 Item 2. 11-302-120 Top Cover Interlock RAP Check the top cover interlock switch, S11-302 as follows: • Check the switch actuator. • Enter dC330, code 11-302, top cover interlock switch, S11-302. Actuate S11-302. If the display does not change, refer to: – GP 13, How to Check a switch –. – P/J5, 1K LCSS PWB • Go to Flag 3. Check the wiring between P/J5 and S11-302. • If necessary, install a new top cover interlock switch, PL 11.124 Item 6. 11-303-120 Front Door Interlock RAP Check the front door interlock switch, S11-303 as follows: • Check the switch actuator. • Enter dC330, code 11-303, front door interlock switch, S11-303. Actuate S11-303. If the display does not change, refer to: – GP 13, How to Check a switch –. – P/J51K LCSS PWB • Go to Flag 2. Check the wiring between P/J5 and S11-303. • If necessary, install a new front door interlock switch, PL 11.124 Item 5. Perform SCP 6 Final Actions.
Description: Interlocks RAP 11-300-130 The docking interlock has opened during run mode. 11-303-130 The front door interlock has opened during run mode. 11-304-130 The upper exit gate interlock has opened during run mode 11-305-130 The lower exit gate interlock has opened during run mode.
Remedy: Go to the appropriate RAP: • 11-300-130 Docking Interlock RAP. • 11-303-130 Front Door Interlock RAP. • 11-304-130 Upper Exit Gate Interlock RAP. • 11-305-130 Lower Exit Gate Interlock RAP. 11-300-130 Docking Interlock RAP Check the docking interlock switch, S11-300 and docking pivot interlock switch, S11-300A. • Check the switch actuator mounted on the machine is correctly installed and not damaged. • Enter dC330, code 11-300. Actuate the switches and check the display. NOTE: The switches are connected in series. Both switches must be actuated for the display to change. Refer to: – Flag 1. – GP 13 How to Check a Switch. – P/J434, HCSS PWB. • Check the wiring between the HCSS power supply and the docking interlock switch, refer to GP 7. • If necessary, install new components: – Docking interlock switch, PL 11.34 Item 3. – Docking pivot interlock switch, PL 11.34 Item 5. 11-303-130 Front Door Interlock RAP, check the front door interlock switch, S11-303: • Check the switch actuator on the inside of the front door is not damaged. • If the door does not remain closed, install a new door, PL 11.30 Item 5. • Enter dC330, code 11-303 actuate the switch and check the display. Refer to: – Flag 2. – GP 13 How to Check a Switch. – P/J434, HCSS PWB. • Check the wiring, GP 7. • If necessary, install a new front door interlock switch, PL 11.56 Item 1. 11-304-130 Upper Exit Gate Interlock RAP Check the upper exit gate interlock switch, S11-304. • Check the switch actuator. • Enter dC330, code 11-304, actuate the switch and check the display. Refer to: – Flag 3. – GP 13 How to Check a Switch. – P/J434, HCSS PWB. • Check the wiring to the switch, GP 7. • If necessary, install a new upper exit gate interlock switch, PL 11.32 Item 9. 11-305-130 Lower Exit Gate Interlock RAP Check the lower exit gate interlock switch, S11-305: • Check the switch actuator. • Enter dC330, code 11-305, actuate the switch and check the display. Refer to: – Flag 3. – GP 13 How to Check a Switch. – P/J434, HCSS PWB. • Check the wiring to the switch, GP 7. • If necessary, install a new lower exit gate interlock switch, PL 11.54 Item 2.
Code: 11-300-170, 11-303-170, 11-305-170
Description: Interlocks RAP 11-300-170 The docking interlock has opened during run mode. 11-303-170 The front door interlock has opened during run mode. 11-305-170 The upper and/or lower exit gate interlock has opened during run mode.
Remedy: Go to the appropriate RAP: • 11-300-170 Docking Interlock RAP. • 11-303-170 Front Door Interlock RAP. 11-300-170 Docking Interlock RAP Check the docking interlock switch, S11-300 and the docking pivot interlock switch, S11-300A. • Check the switch actuator mounted on the machine is correctly installed and un-broken. • Enter dC330, code 11-300, actuate the switches and check the display. The switches are connected in series, both switches must be actuated for the display to change. Refer to: – GP 13 How to Check a Switch. – P/J434, HCSS PWB. –, Flag 1. • Check the wiring between the HCSS power supply and the docking interlock switch, refer to GP 7. • If necessary, install new components: – Docking interlock switch, PL 11.64 Item 3. – Docking pivot interlock switch, PL 11.64 Item 5. 11-303-170 Front Door Interlock RAP Check the front door interlock switch, S11-303. • Check the switch actuator on the inside of the front door is not damaged. • Enter dC330, code 11-303 actuate the switch and check the display. Refer to: – GP 13 How to Check a Switch. – P/J434, HCSS PWB. –, Flag 2. • Check the wiring, GP 7. • If necessary, install a new front door interlock switch, PL 11.92 Item 1.
Code: 11-300-171, 11-302-171, 11-303-171
Description: HVF Docking and Interlock RAP 11-300-171 The finisher was detected to be undocked in the run mode. 11-302-171 The top cover interlock was detected open during a run. 11-303-171 The finisher front door interlock was detected open during a run.
Remedy: Go to the appropriate RAP: • 11-300-171 Docking Interlock RAP • 11-302-171 Top Cover Interlock RAP • 11-303-171 Front Door Interlock RAP 11-300-171 Docking Interlock RAP Check the docking interlock switch, S11-300. • Check the switch actuator mounted on the machine is correctly installed and un-broken. • Enter dC330, code 11-300, actuate the switch and check the display. Refer to: – GP 13 How to Check a Switch. – P/J112, HCSS PWB. –, Flag 3. • Check the wiring, GP 7. • If necessary, install new components: – Docking interlock switch, PL 11.130 Item 16. 11-302-171 Top Cover Interlock RAP Check the top cover interlock switch, S11-302. • Check the switch actuator is not damaged. • Enter dC330, code 11-302 actuate the switch and check the display. Refer to: – GP 13 How to Check a Switch. – P/J112, HVF PWB. –, Flag 1. • Check the wiring, GP 7. • If necessary, install a new front door interlock switch, PL 11.145 Item 24. 11-303-171 Front Door Interlock RAP Check the front door interlock switch, S11-303. • Check the switch actuator on the inside of the front door is not damaged. • Enter dC330, code 11-303 actuate the switch and check the display. Refer to: – GP 13 How to Check a Switch. – P/J112, HVF PWB. –, Flag 2. • Check the wiring, GP 7. • If necessary, install a new front door interlock switch, PL 11.145 Item 24.
Code: 11-301-130, 11-302-130
Description: Top Cover Interlock RAP 11-301-130 The top bin has lifted during run mode. 11-302-130 The top cover has opened during run mode.
Remedy: Enter dC330, code 11-302, actuate the top cover interlock sensor, Q11-302. The display changes. Y↓N→Go to Flag 1. Check the sensor. Refer to: • GP 11, How to check a sensor. • P/J420, HCSS PWB. • 11C-130 HCSS Power Distribution RAP. Install new components as necessary: • Top cover interlock sensor, PL 11.32 Item 8. • HCSS PWB, PL 11.56 Item 5. Enter dC330, code 11-301, actuate the top bin interlock sensor, Q11-301. The display changes. Y↓N→Go to Flag 2. Check the sensor. Refer to: • GP 11, How to check a sensor. • P/J420, HCSS PWB. • 11C-130 HCSS Power Distribution RAP. Install new components as necessary: • Top bin interlock sensor, PL 11.32 Item 8. • HCSS PWB, PL 11.56 Item 5. Perform SCP 6 Final Actions.
Code: 11-301-170, 11-302-170
Description: Top Cover Interlock RAP 11-301-170 The top bin has lifted during run mode. 11-302-170 The top cover has opened during run mode.
Remedy: Enter dC330, code 11-302, actuate the top cover interlock sensor, Q11-302. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-302. Refer to: • GP 11, How to check a sensor. • P/J420, HCSS PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • Top cover interlock sensor, PL 11.62 Item 8. • HCSS PWB, PL 11.92 Item 5. Enter dC330, code 11-301, actuate the top bin interlock sensor, Q11-301. The display changes. Y↓N→Go to Flag 2. Check the sensor, Q11-304. Refer to: • GP 11, How to check a sensor. • P/J420, HCSS PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • Top bin interlock sensor, PL 11.62 Item 8. • HCSS BM PWB, PL 11.92 Item 5. Perform SCP 6 Final Actions.
Code: 11-306-171, 11-309-171
Description: HVF Inserter Interlock RAP 11-306-171 The PPI interlock was detected open in the run mode. 11-309 The PPI left hand door was detected open in the run mode.
Remedy: Go to the appropriate RAP: • 11-306-171 Inserter Top Cover Interlock RAP • 11-309-171 Inserter Top Left Door Interlock RAP 11-306-171 Inserter Top Cover Interlock RAP Check the inserter top cover interlock switch, S11-306. • Check the switch actuator mounted on the machine is correctly installed and un-broken. • Enter dC330, code 11-306, actuate the switch and check the display. Refer to: – GP 13 How to Check a Switch. –, Flag 1 and Flag 2. – P/J1, P/J5, P/J4, Inserter PWB. – P/J701, P/J703, HVF Control PWB • Check the wiring, GP 7. • If necessary, install new components: – Inserter top cover interlock switch, PL 11.177. 11-309-171 Inserter Top Left Door Interlock RAP Check the inserter top left door interlock switch, S11-431. • Check the switch actuator is not damaged. • Enter dC330, code 11-431 actuate the switch and check the display. Refer to: – GP 13 How to Check a Switch. –, Flag 3 and Flag 4. – P/J2, P/J4, Inserter PWB. – P/J701, HVF Control PWB • Check the wiring, GP 7. • If necessary, install a new inserter top left door interlock switch, PL 11.177 Item 8.
Code: 11-307-171, 11-308-171
Description: HVF Tri-folder Interlock RAP 11-307-171 The Tri-folder top cover interlock was detected open during a run. 11-308-171 The Tri-folder front door interlock was detected open during a run.
Remedy: shows the location of the components. The two yellow, +24V interlock LEDs on the BM PWB will extinguish if a tri-folder interlock is open. Check that the yellow, +24V interlock LED on the BM control PWB is lit. The LED is lit. Y↓N→Go to Flag 1, Flag 2 and Flag 3. Check the wiring and repair as necessary. Check the TF top cover interlock switch and the TF front door interlock switch, S11-393. Refer to: • GP 13 How to Check a Switch. • P/J601, tri-folder PWB. • P/J553, BM PWB. • P/J559, BM PWB. • P/J131, HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • tri-folder top cover interlock switch, PL 11.197 Item 3. • tri-folder front door interlock switch, PL 11.197 Item 2. • tri-folder PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. • HVF PWB, PL 11.157. Enter dC330, code 11-393. Open the tri-folder front door. The display changes. Y↓N→Go to Flag 4 and Flag 5. Check the wiring and repair as necessary. Check the tri-folder front door interlock, S11-393. Refer to: • GP 13 How to Check a Switch. • P/J605, tri-folder PWB. • P/J602, tri-folder PWB. • P/J563, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • tri-folder front door interlock switch, PL 11.197 Item 3. • tri-folder PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330, code 11-394. Open the tri-folder top cover. The display changes. Y↓N→Go to Flag 6 and Flag 7. Check the wiring and repair as necessary. Check the TF top cover interlock sensor, Q11-394. Refer to: • GP 11 How to Check a Sensor. • P/J605, tri-folder PWB. • P/J602, tri-folder PWB. • P/J563, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • tri-folder top cover interlock sensor, Q11-394. • tri-folder PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Perform SCP 6 Final Actions.