Description: Paddle Roll Failure RAP 11-024-120 The paddle is not at the home position. 11-025-120 The paddle fails to rotate. NOTE: The home position of the paddle is when the sensor flag is located between the sensor jaws. Jams will occur in the compiler and bin 1 cannot be used.
Remedy: NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, codes 11-024, paddle home position and 11-025, paddle run. The paddle rotates correctly. Y↓N→Go to Flag 2. Check the paddle motor, MOT 11-024. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 10, How to Check a Motor. •. • P/J14, 1K LCSS PWB. • 11C-120 1K LCSS Power Distribution RAP Repair or install new components as necessary: • Paddle motor, PL 11.104 Item 10. • 1K LCSS PWB, PL 11.124 Item 1. Enter dC330, code 11-025 and stack the code 11-326, to actuate the paddle roll position sensor Q11-326. The display cycles high/low. Y↓N→Go to Flag 1. Check Q11-326. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 11, How to Check a Sensor. •. • P/J2, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP Repair or install new components as necessary: • Paddle roll position sensor, PL 11.104 Item 11. • 1K LCSS PWB, PL 11.124 Item 1. Perform SCP 6 Final Actions.
Code: 11-024-171, 11-026-171
Description: Paddle Roller Position RAP 11-024-171 The paddle roller has failed to return to the home position. 11-026-171 The paddle roller has failed to move from the home position.
Remedy: shows the location of the components. Enter dC330, code 11-326. Manually operate the paddle roller home sensor, Q11-326. The display changes. Y↓N→Go to Flag 1. Check the wiring and repair as necessary. Check the paddle roller home sensor, Q11-326. Refer to: • GP 11 How to Check a Sensor. • P/J201, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Paddle module assembly, PL 11.145 Item 2. • HVF control PWB, PL 11.157 Item 2. Enter dC330, code 11-025 Paddle Roll Motor Run, to check the movement of the paddle. The paddle turns. Y↓N→Go to Flag 2. Check the wiring and repair as necessary. Check the paddle roller motor, MOT11-025. Refer to: • GP 10 How to Check a Motor. • P/J202, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components ad necessary: • Paddle module assembly, PL 11.145 Item 2 • HVF control PWB, PL 11.157 Item 2. Perform SCP 6 Final Actions.
Description: Bin 1 Movement Failure RAP 11-030-110 Bin 1 fails to move. 11-334-110 Bin 1 has reached the upper limit of travel. 11-335-110 Bin 1 has reached the lower limit of travel. 11-336-110 Bin 1 is not at the home position. NOTE: The home position of bin 1 is when bin 1 is actuating the bin 1 lower level sensor. See the final actions at the end of the procedure. Three sensors and two switches monitor the level of paper in bin 1 and the position of the tray: • The bin 1 upper level sensor, the highest of two sensors that detect the top of the paper stack in bin 1, or the empty bin 1. • The bin 1 90% full sensor detects when the tray has descended to a position where the tray is 90% full. • The bin 1 lower level sensor, the lowest of two sensors that detects when paper is removed from bin 1. • Bin 1 upper limit switch, S11-334. • Bin 1 lower limit switch, S11-335.
Remedy: NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Remove the 2K LCSS rear cover. Enter dC330 code 11-336, bin 1 motor encoder sensor Q11- 336, slowly rotate the encoder disk by hand. The display changes. Y↓N→Go to Flag 2. Check Q11-336. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J304, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 motor encoder sensor Q11-336, PL 11.10 Item 11. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 11-033, bin 1 elevator motor, MOT11-030. Bin 1 cycles down and up. Y↓N→Go to Flag 1. Check MOT11-030. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 10 How to Check a Motor. • P/J318, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 elevator motor MOT11-030, PL 11.10 Item 8 • 2K LCSS PWB, PL 11.26 Item 1., enter dC330, code 11-332. Actuate the bin 1 upper level sensor Q11-332. The display changes. Y↓N→Go to Flag 4. Check Q11-332. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J314, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. •-110 2K LCSS Un-docking. Repair or install new components as necessary: • Bin 1 upper level sensor Q11-332, PL 11.12 Item 3. • 2K LCSS PWB, PL 11.26 Item 1., enter dC330, code 11-333. Actuate the bin 1 lower level sensor Q11-333. The display changes. Y↓N→Go to Flag 3. Check Q11-333. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J314, 2K LCSS PWB. • 11D-110, 2K LCSS Power Distribution RAP. •-110 2K LCSS Un-docking. Repair or install new components as necessary: • Bin 1 lower level sensor Q11-333, PL 11.12 Item 3. • 2K LCSS PWB, PL 11.26 Item 1.. Enter dC330 code 11-334. Actuate the bin 1 upper limit switch, S11-334. The display changes. Y↓N→Go to Flag 5. Check S11-334. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J315, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 upper limit switch, PL 11.10 Item 3. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 11-335, actuate the bin 1 lower limit switch, S11-335. The display changes. Y↓N→Go to Flag 6. Check S11-335. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J317, 2K LCSS PWB. • 11D-110 2K LCSS Power Generation RAP. •-110 2K LCSS Un-docking. Repair or install new components as necessary: • Bin 1 lower limit switch, PL 11.12 Item 1. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 11-331, actuate the bin 1 90% full sensor, Q11-331. The display changes. Y↓N→Go to Flag 7. Check Q11-331. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J316, 2K LCSS PWB. • 11D-110, 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 90% full sensor Q11-331, PL 11.10 Item 5. • 2K LCSS PWB, PL 11.26 Item 1. As final actions, check the following sequence of operation: • When bin 1 is empty and at the top, the bin 1 lower level sensor, Q11-333 is actuated by the edge of the tray and the bin 1 upper level sensor, Q11-332 is de-actuated. • Paper is delivered to the tray until the bin 1 upper level sensor, Q11-332 is actuated. • The motor lowers the tray until the bin 1 upper level sensor, Q11-332 is de-actuated. • As the tray is lowered to accommodate the increase in stack height, the Bin 1 lower level sensor, Q11-333 is held actuated by the stack rear edge. • When the tray is emptied, the tray returns to the home position; the bin 1 lower level sensor, Q11-333 is de-actuated and the tray is elevated until both the bin 1 lower level sensor, Q11-333 and bin 1 upper level sensor, Q11-332 are made. The tray is then lowered until the bin 1 upper level sensor, Q11-332 is just cleared. In the home position the bin one upper limit switch, S11-334 is also actuated.
Description: Bin 1 Movement Failure RAP 11-030-120 Bin 1 fails to move. 11-334-120 Bin 1 has reached the upper limit of travel. 11-335-120 Bin 1 has reached the lower limit of travel. 11-336-120 Bin 1 is not at the home position. NOTE: The home position of bin 1 is when bin 1 is actuating the bin 1 upper limit switch. See the final actions at the end of the procedure. Two sensors and two switches monitor the level of paper in bin 1 and the position of the tray • The bin 1 upper level sensor detects the top of the paper stack in bin 1. • The bin 1 90% full sensor detects when the tray has descended to a position where the tray is 90% full. • Bin 1 upper limit switch, S11-334. • Bin 1 lower limit switch, S11-335.
Remedy: NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Remove the 1K LCSS rear cover. Enter dC330 code 11-336, bin 1 motor encoder sensor Q11- 336. Slowly rotate the encoder disk by hand. The display changes. Y↓N→Go to Flag 2. Check Q11-336. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J8, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 motor encoder sensor Q11-336, PL 11.106 Item 11. • 1K LCSS PWB, PL 11.124 Item 1. Enter dC330 code 11-033, bin 1 elevator motor, MOT11-030. Bin 1 cycles down and up. Y↓N→Go to Flag 1. Check MOT11-030. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 10 How to Check a Motor. • P/J12, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 elevator motor, PL 11.106 Item 8. • 1K LCSS PWB, PL 11.124 Item 1.. Enter dC330, code 11-332, bin 1 upper level sensor, Q11-332. Actuate Q11-332. The display changes. Y↓N→Go to Flag 3. Check Q11-332. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J2, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 upper level sensor Q11-332, PL 11.106 Item 5. • 1K LCSS PWB, PL 11.124 Item 1.. Enter dC330 code 11-334, bin 1 upper limit switch, S11-334. Actuate S11-334. The display changes. Y↓N→Go to Flag 4. Check S11-334. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J5, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 upper limit switch, PL 11.106 Item 3. • 1K LCSS PWB, PL 11.124 Item 1. Enter dC330 code 11-335, bin 1 lower limit switch, S11-335, actuate S11-335. The display changes. Y↓N→Go to Flag 5. Check S11-335. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J4, 1K LCSS PWB. • 11C-120 1K LCSS Power Distribution RAP. •-110 1K LCSS Un-docking. Repair or install new components as necessary: • Bin 1 lower limit switch, PL 11.106 Item 11. • 1K LCSS PWB, PL 11.124 Item 1. Enter dC330 code 11-331, bin 1 90% full sensor, Q11-331. Actuate Q11-331. The display changes. Y↓N→Go to Flag 6. Check Q11-331. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J2, 1K LCSS PWB. • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 90% full sensor Q11-331, PL 11.106 Item 5. • 1K LCSS PWB, PL 11.124 Item 1. As final actions, check the following sequence of operation: • When bin 1 is empty and at the top, bin 1 upper limit switch, S11-334 is actuated and the bin 1 upper level sensor, Q11-332 is de-actuated. • Paper is delivered to the tray until the bin 1 upper level sensor, Q11-332 is actuated. • The motor lowers the tray until the bin 1 upper level sensor, Q11-332 is de-actuated. • When the tray is emptied, the tray returns to the home position. In the home position the bin one upper limit switch, S11-334 is actuated.
Code: 11-043-110, 11-350-110
Description: Hole Punch Operation Failure RAP 11-043-110 The hole punch fails to perform a punch cycle. 11-350-110 The hole punch is not at the home position.
Remedy: NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Go to Flag 5. Check the link between P/J307 pins 10 and 11, 2K LCSS PWB. The link is good. Y↓N→Repair the wiring or connector. Enter dC330, code 11-351, actuate the punch head present sensor, Q11-351. The display changes. Y↓N→Go to Flag 2. Check Q11-351. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J307, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Punch head present sensor, PL 11.6 Item 1. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 11-350, actuate the punch head home sensor, Q11-350. The display changes. Y↓N→Go to Flag 1. Check Q11-350. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J307, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Punch head home sensor, PL 11.6 Item 1. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 11-043, hole punch motor MOT11-042. The punch cycles. Y↓N→Go to Flag 3. Check MOT11-042. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 10, How to Check a Motor. • P/J311, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Hole punch motor assembly, PL 11.6 Item 2. • 2K LCSS PWB, PL 11.26 Item 1. NOTE: The chad bin collects the pieces of paper cut out by the hole punch. The chad bin level sensor will not operate if the tray is incorrectly installed. Ensure the chad bin is fully inserted and the lever engages in the slot. Enter dC330, code 11-348 chad bin level sensor, Q11-348. Use a strip of paper actuate Q11-348. The display changes. Y↓N→Go to Flag 4. Check Q11-340. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J307, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Install new components as follows. • Chad bin level sensor, PL 11.6 Item 7. • 2K LCSS PWB, PL 11.26 Item 1. Perform SCP 6 Final Actions.
Code: 11-044-171 ... 11-047-171
Description: Punch Unit Head and Position RAP 11-044-171 The punch head has failed to return to the home position. 11-045-171 The punch head has failed to move from the home position. 11-046-171 The punch unit has failed to return to the home position. 11-047-171 The punch unit has failed to move from the home position.
Remedy: shows the location of the components. Enter dC330, code 11-043 for the punch head motor. The motor operates. Y↓N→Go to Flag 2. Check the wiring from the motor to the PWB. Repair as necessary. Check the punch head motor, MOT11-043. Refer to: • GP 10 How to Check a Motor. • P/J502, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • HVF hole punch assembly, PL 11.153 Item 1 • HVF control PWB, PL 11.157 Item 2. Enter dC330, code 11-350 for the punch head home sensor and stack the code 11-043 for the punch head motor. Observe the condition of the sensor on the UI. The display changes. Y↓N→Go to Flag 1. Check the wiring from the sensor to the PWB. Repair as necessary. Check the punch head home sensor, Q11-350. Refer to: • GP 11 How to Check a Sensor. • P/J501, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • HVF hole punch assembly, PL 11.153 Item 1 • HVF control PWB, PL 11.157 Item 2. Enter dC330, code 11-045 for the motor to travel in the forward direction, or enter the code 11- 046 for the motor to travel in the reverse direction. The motor operates. Y↓N→Go to Flag 4. Check the wiring from the motor to the PWB. Repair as necessary. Check the punch unit motor, MOT11-045. Refer to: • GP 10 How to Check a Motor. • P/J502, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • HVF hole punch assembly, PL 11.153 Item 1 • HVF control PWB, PL 11.157 Item 2. Enter dC330, code 11-044 for the punch unit home sensor and stack the code 11-045 or 11- 046 to take the punch unit motor into, and out of, the home position. Observe the condition of the sensor on the UI. The display changes. Y↓N→Go to Flag 3. Check the wiring from the sensor to the PWB. Repair as necessary. Check the punch unit home sensor, Q11-044. Refer to: • GP 11 How to Check a Sensor. • P/J501, HVF Control PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • HVF hole punch assembly, PL 11.153 Item 1 • HVF control PWB, PL 11.157 Item 2. Perform SCP 6 Final Actions.
Code: 11-050-110, 11-360-110
Description: Staple Head Operation Failure RAP 11-050-110 The staple head fails to cycle. 11-360-110 The staple head is not at the home position. NOTE: The home position is with the jaws of the staple head fully open. NOTE: Staple head operation faults can be caused by offline stapling failures. The user may be attempting to staple a set that exceeds the number of sheets/weight capacity. There may also be an offline stapling problem, refer to 11A-110 Offline Stapling Fault RAP.
Remedy: NOTE: After repairing the fault using this RAP, switch off the machine, then switch on the machine, GP 14, to enable operation of the staple head. NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Place two sheets of paper in the stapler jaws. Enter dC330, code 11-050 to cycle the staple head once, and 11-051 to reverse the staple head to the home position. The staple head operates as expected. Y↓N→Go to Flag 1 and Flag 2. Check the wiring and connectors between the 2K LCSS PWB and the staple head. The wiring is good. Y↓N→Repair the wiring. Go to Flag 3. Check the SU1 safety gate switch, S11-365. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 13, How to Check a Switch. •. • P/J311, P/J308, 2K LCSS PWB • 11D-110 2K LCSS Power Distribution RAP. • Ensure that the SU1 safety gate switch is correctly actuated by the switch actuator, PL 11.8 Item 3. NOTE: The switch is closed and supplies +24V to the staple head when the cam is positioned either fully counterclockwise or fully clockwise. During off line stapling when the safety gate is partly down, the cam is in the mid position, the switch is open and +24V is not supplied to the staple head. Install new components as necessary: • Staple head unit, PL 11.20 Item 5. • 2K LCSS PWB, PL 11.26 Item 1. • SU1 safety gate switch, PL 11.8 Item 1. Perform SCP 6 Final Actions.
Code: 11-050-120, 11-360-120
Description: Staple Head Operation Failure RAP 11-050-120 The staple head fails to cycle. 11-360-120 The staple head is not at the home position. NOTE: The home position is with the jaws of the staple head fully open.
Remedy: NOTE: After repairing the fault using this RAP, switch off the machine, then switch on the machine, GP 14, to enable operation of the staple head. NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Place two sheets of paper in the stapler jaws. Enter dC330, code 11-050, staple head motor 1, to cycle the staple head once. The staple head operates as expected. Y↓N→Go to Flag 1 and Flag 2. Check the wiring and connectors between the 1K LCSS PWB and the staple head. The wiring is good. Y↓N→Repair the wiring. Perform the following procedures: • 11C-120 1K LCSS Power Distribution RAP. • 11F-120 1K LCSS PWB Damage RAP. Install new components as necessary: • Staple head unit, PL 11.116 Item 5. • 1K LCSS PWB, PL 11.124 Item 1. Perform SCP 6 Final Actions.
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