• Code: 11-053-110, 11-370-110
• Description: Staple Head Unit Movement Failure RAP 11-053-110 The staple head unit fails to move. 11-370-110 The staple head unit is not at the home position. NOTE: The home position is when the staple head unit is at the corner stapling position (fully to the front of the 2K LCSS and rotated through 45 degrees).
• Remedy: NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-021 to move the ejector assembly fully to the right. Enter code 11-055. The stapling unit cycles back and forth along the track. Y↓N→Go to Flag 3. Check MOT11-053. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 10, How to Check a Motor. •. • P/J308, 2K LCSS PWB. • 11D-110. 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Stapler traverse assembly, PL 11.20 Item 1. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330, code 11-370. Actuate the SU1 home sensor, Q11-370, by moving the stapler unit to and from the home position using the green thumb-wheel. The display changes. Y↓N→Go to Flag 1. Check Q11-370. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11. How to check a sensor. •. • P/J308, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • SU1 home sensor, PL 11.20 Item 3. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330, code 11-021 to move the ejector assembly fully to the right. Enter code 11-371. Actuate the SU1 front index sensor, Q11-371, by moving the stapler unit to and from the flag position (approximately 115mm (4.5 inches) from the front of the track) using the green thumbwheel. The display changes. Y↓N→Go to Flag 2. Check Q11-371. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J308, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • SU1 front index sensor, PL 11.20 Item 3. • 2K LCSS PWB, PL 11.26 Item 1. Perform SCP 6 Final Actions.

• Code: 11-056-171, 11-057-171
• Description: Inserter Bottom Plate RAP 11-056-171 The inserter bottom plate has failed to return to the home position. 11-057-171 The inserter bottom plate has failed to lift.
• Remedy: shows the location of the components. Enter dC330, code 11-078 for the inserter motor. The motor runs. Y↓N→Go to Flag 5 and Flag 6. Check the wiring from the motor to the HVF control PWB. Repair as necessary. Check the Inserter motor, MOT-078. Refer to: • GP 10 How to Check a Motor. • P/J701, HVF Control PWB • P/J4, P/J12, Inserter PWB • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter Motor, MOT 11-078, PL 11.181 Item 1. • HVF control PWB, PL 11.157 Item 2. Enter dC330, code 11-156 for the inserter bottom plate sensor and actuate the sensor. The display changes. Y↓N→Go to Flag 1 and Flag 2. Check the wiring from the sensor to the HVF control PWB. Repair as necessary. Check the bottom plate sensor, Q11-156. Refer to: • GP 11 How to Check a Sensor. • P/J701, HVF Control PWB • 11A-171 HVF Power Distribution RAP. • P/J3, P/J4, Inserter PWB Install new components as necessary: • Bottom plate sensor, Q11-156, PL 11.175 Item 16. • HVF control PWB, PL 11.157 Item 2. Go to Flag 3 and Flag 4. Check the wiring from the IDG Pickup Sensor to the Inserter PWB. Check the IDG Pickup Sensor. Refer to: • GP 11 How to Check a Sensor. • P/J701, HVF Control PWB • P/J7, P/J4, Inserter PWB Install new components as necessary: • IDG Pickup sensor, PL 11.179 Item 10. • HVF control PWB, PL 11.157 Item 2. Perform SCP 6 Final Actions.

• Code: 11-061-171, 11-416-171
• Description: HVF BM Creasing RAP 11-061-171 The crease blade has failed to clear the crease blade home sensor. 11-416-171 The crease blade has failed to return to the home position.
• Remedy: Enter dC330 code 11-416. Actuate the BM crease blade home sensor, by rotating the crease blade knob, so that the actuator moves into and out of the home sensor. The display changes. Y↓N→Go to Flag 1. Check the BM crease blade home sensor, Q11-416. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • Crease blade home sensor, PL 11.165 Item 1. Enter dC330 code 11-418. Actuate the BM crease blade motor encoder sensor, by slowly rotating the crease blade knob. The display changes. Y↓N→Go to Flag 2. Check the BM crease blade motor encoder sensor, Q11-418. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM crease blade motor encoder sensor, PL 11.165 Item 1. Enter dC330, code 11-061 to run the BM crease blade motor, MOT 11-061. The motor runs. Y↓N→Go to Flag 3. Check the BM crease blade motor, MOT 11-061. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease blade motor, PL 11.165 Item 3. • BM PWB, PL 11.166 Item 10. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components:

• Code: 11-062-171
• Description: HVF BM Crease Roll Failure RAP 11-062-171 The HVF BM crease roll motor has failed to run.
• Remedy: Release the crease roll nip pressure by moving the crease roll handle, PL 11.161 Item 5, fully counter clockwise. Remove the BM right hand cover, PL 11.168 Item 15, to access the crease rolls. Enter dC330 code 11-419. Actuate the BM crease roll motor encoder sensor by rotating the crease rolls slowly by hand. The display changes. Y↓N→Go to Flag 1. Check the BM crease roll motor encoder sensor, Q11-419. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM crease roll motor encoder sensor, PL 11.166 Item 9. Enter dC330, code 11-062 to run the BM crease roll motor, MOT 11-062. The motor runs. Y↓N→Go to Flag 2. Check the BM crease roll motor, MOT 11-062. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease roll motor, PL 11.166 Item 12. • BM PWB, PL 11.166 Item 10. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • BM crease roll motor encoder sensor, PL 11.166 Item 9. • BM crease roll motor, PL 11.166 Item 12. • BM PWB, PL 11.166 Item 10

• Code: 11-063-171, 11-411-171
• Description: HVF BM Staple Unit 1 Failure RAP 11-063-171 The HVF BM staple unit 1 has failed to leave the home position. 11-411-171 The HVF BM staple unit 1 has failed to return to the home position.
• Remedy: Enter dC330, code 11-421 to check the BM staple head carrier closed sensor, Q11-421. Open and close the staple head carrier. The display changes. Y↓N→Go to Flag 1. Check the BM staple head carrier closed sensor, Q11-421. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM staple head carrier closed sensor, PL 11.168 Item 18. • BM PWB, PL 11.166 Item 10. Remove the HVF front door and door support, refer to-171 HVF Covers. Pull out the BM module. Remove the staple head 1 cover, PL 11.168 Item 14. Enter dC330, code 11-411 to check the BM SH1 home switch. Manually rotate the staple head to actuate the BM SH1 home switch. The display changes. Y↓N→Go to Flag 2. Check the BM SH1 home switch, S11-411. Refer to: • GP 13, How to Check a Switch. • P/J551, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM staple head 1, PL 11.168 Item 7. • BM PWB, PL 11.166 Item 10. Enter dC330 code 11-063 to run the BM SH1 motor. The staple head cycled. Y↓N→Go to Flag 3. Check the wiring and connectors between P/J560 and P/J585. The wiring and connectors are good. Y↓N→Repair the wiring or connectors. Install a new BM staple head 1, PL 11.168 Item 7. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • BM staple head 1, PL 11.168 Item 7. • BM PWB, PL 11.166 Item 10.

• Code: 11-065-171, 11-383-171
• Description: HVF BM Backstop Failure RAP 11-065-171 The HVF BM staple unit 1 has failed to leave the home position. 11-383-171 The HVF BM staple unit 1 has failed to return to the home position.
• Remedy: Enter dC330 code 11-383. Actuate the BM backstop guide home sensor. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-383. Refer to: • GP 11, How to Check a Sensor. • P/J556, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM backstop guide home sensor, PL 11.163 Item 18. • BM PWB, PL 11.166 Item 10. Enter dC330, code 11-065 to run the BM backstop motor, MOT 11-065. The motor runs. Y↓N→Go to Flag 2 and Flag 3. Check the motor, MOT 11-065. Refer to: • GP 10 How to Check a Motor. • P/J554, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM backstop motor, PL 11.163 Item 4. • BM PWB, PL 11.166 Item 10. Go to Flag 4. Check the BM stack hold solenoid SOL 11-076. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J555, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • Back stop assembly, PL 11.164 Item 17. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • BM backstop guide home sensor, PL 11.163 Item 18. • BM backstop motor,PL 11.163 Item 4. • BM PWB, PL 11.166 Item 10.

• Code: 11-066-171, 11-384-171
• Description: HVF BM Tamper Failure RAP 11-066-171 The HVF tamper has failed to clear the home sensor. 11-384-171 The HVF tamper is not at the home sensor.
• Remedy: Enter dC330 code 11-384 Actuate the BM tamper 1 home sensor. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-384. Refer to: • GP 11, How to Check a Sensor. • P/J556, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM tamper 1 home sensor, PL 11.162 Item 1. Enter dC330, code 11-066, to run the BM tamper 1 motor, MOT 11-066. The motor runs. Y↓N→Go to Flag 2 and Flag 3. Check the motor, MOT 11-066. Refer to: • GP 10 How to Check a Motor. • P/J554, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM tamper 1 motor, PL 11.162 Item 3. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • BM tamper 1 home sensor, PL 11.162 Item 1. • BM tamper 1 motor, PL 11.162 Item 3. • BM PWB, PL 11.166 Item 10.

• Code: 11-083-171, 11-440-171 ... 11-443-171
• Description: Paper Pusher RAP 11-083-171 The paper pusher motor has stalled. 11-440-171 The paper pusher has failed to return to the home, (upper) position. 11-441-171 The paper pusher has failed to move from the home, (upper) position. 11-442-171 The paper pusher has failed to return to the away, (lower) position. 11-443-171 The paper pusher has failed to move from the away, (lower) position.
• Remedy: . shows the location of the components. Enter dC330, code 11-083 to run the paper pusher motor, MOT 11-083. The motor runs. Y↓N→Go to Flag 2. Check the motor, MOT 11-083. Refer to: • GP 10 How to Check a Motor. • P/J202, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Paper pusher motor, PL 11.145 Item 13. • HVF control PWB, PL 11.157 Item 2 Go to Flag 4. Check the stapler gate safety switch S11-365. Refer to: • GP 13 How to check a switch • P/J304, HVF Control PWB • 11A-171 HVF Power Distribution RAP The switch is good. Y↓N→Install new components as necessary: • Sensor assembly, PL 11.145 Item 22. • HVF Control PWB PL 11.157 Item 2. Enter dC330, code 11-171. Manually operate the paper pusher upper sensor, Q11-171, The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-171 Refer to: • GP 11 How to Check a Sensor. • P/J201, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Paper pusher upper sensor, PL 11.145 Item 16. • HVF Control PWB PL 11.157 Item 2 Enter dC330, code 11-173. Manually actuate the paper pusher lower sensor, Q11-173. The display changes. Y↓N→Go to Flag 3. Check the sensor, Q11-173. Refer to: • GP 11 How to Check a Sensor. • P/J201, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Paper pusher lower sensor, PL 11.145 Item 16. • HVF Control PWB PL 11.157 Item 2. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • Paper pusher upper sensor, PL 11.145 Item 22. • Paper pusher lower sensor, PL 11.145 Item 22. • Paper pusher motor, PL 11.145 Item 13. • HVF control PWB, PL 11.157 Item 2. • Stapler gate safety switch, PL 11.145 Item 17.