• Code: 11B-120
• Description: Initialization Failure RAP When an initialization command is received from the machine, the units are initialized in two stages: • The following units are initialized sequentially: 1. If the staple head is not at the home position, it is driven to the home position 2. If the ejector is not at the home position, it is driven to the home position • The following units are then initialized simultaneously: 1. If the front tamper is not at the home position, it is driven to the home position 2. If the rear tamper is not at the home position, it is driven to the home position 3. If the paddle is not at the home position, it is driven to the home position 4. If the stacker is not at the home position, it is driven to the home position NOTE: The staple cartridge must be pushed fully home.
• Remedy: . Check that the software heartbeat is present on LED 1. The LED should flash twice per second if the 1K LCSS software is running. If necessary, re-load the 1K LCSS software, refer to GP 4 Machine Software. If the initialization sequence fails to place any unit at the home position, refer to the appropriate RAPs: • Front tamper not at home, refer to 11-005-120, 11-006-120, 11-310-120, 11-311-120 Front Tamper Move Failure RAP • Rear tamper not at home, refer to 11-007-120, 11-008-120, 11-312-120, 11-313-120, 11- 319-120 Rear Tamper Move Failure RAP. • Paddle not at home, refer to 11-024-120, 11-025-120 Paddle Roll Failure RAP. • Bin 1 not at home, refer to 11-030-120, 11-334-120, 11-335-120, 11-336-120 Bin 1 Movement Failures RAP. • Staple head not at home, refer to 11-050-120, 11-360-120 Staple Head Operation Failure RAP. • Ejector not at home, refer to 11-320-120, 11-322-120 Compiler Ejector Movement Failure RAP.

• Code: 11B-171
• Description: HVF BM to Machine Communications Interface and BM Present RAP A communication fault exists between the HVF BM and the machine.
• Remedy: shows the communications between the booklet maker and the HVF control PWB. For communications between the HVF control PWB and the machine, go to the 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP. The pulses on the connections at Flag 1 cannot be measured, but may be detected using a meter that can record maximum and minimum voltage levels, or by using an AC voltage range. Check the wiring and repair as necessary. Refer to: • P/J133, HVF Control PWB. • P/J562, BM PWB. If necessary, install new components: • BM PWB, PL 11.166 Item 10. • HVF control PWB, PL 11.157 Item 2. If the machine indicates that the booklet maker is not present, check that P/J133, pin 6 is held at zero. If necessary, repair the wiring or install a new HVF control PWB, PL 11.157 Item 2.

• Code: 11C-110
• Description: 2K LCSS Initialization Failure RAP When an initialization command is received from the machine, the units are initialized in two stages: • The following units are initialized sequentially: 1. If the staple head is not at the home position, it is driven to the home position 2. If the stapling unit is not at the home position, it is driven to the home position 3. If the ejector is not at the home position, it is driven to the home position • The following units are then initialized simultaneously: 1. If the front tamper is not at the home position, it is driven to the home position 2. If the rear tamper is not at the home position, it is driven to the home position 3. If the hole punch is not at the home position, it is driven to the home position 4. If the paddle is not at the home position, it is driven to the home position 5. If the stacker is not at the home position, it is driven to the home position NOTE: The staple cartridge must be fully pushed home.
• Remedy: Refer to. Check that the software heartbeat is present on LED 1. The LED should flash twice per second if the 2K LCSS software is running. If necessary, re-load the 2K LCSS software, refer to GP 4 Machine Software. If the initialization sequence fails to place any unit at the home position, refer to the appropriate RAPs: • Front tamper not at home, refer to 11-005-110, 11-006-110, 11-310-110, 11-311-110 Front Tamper Move Failure RAP • Rear tamper not at home, refer to 11-007-110, 11-008-110, 11-312-110, 11-313-110, 11- 319-110 Rear Tamper Move Failure RAP. • Paddle not at home, refer to 11-024-110, 11-025-110 Paddle Roll Failure RAP. • Bin 1 not at home, refer to 11-030-110, 11-334-110, 11-335-110, 11-336-110 Bin 1 Movement Failures RAP. • Punch not at home, refer to 11-043-110, 11-350-110 Hole Punch Operation Failure RAP • Staple head not at home, refer to 11-050-110, 11-360-110 Staple Head Operation Failure RAP. • Stapling unit not at home, refer to 11-053-110, 11-370-110 Staple Head Unit Movement Failure RAP. • Ejector not at home, refer to 11-320-110, 11-322-110 Compiler Ejector Movement Failure RAP.

• Code: 11C-120
• Description: 1K LCSS Power Distribution RAP The 1K LCSS has an integral power supply providing +24V and +5V supplies to the 1K LCSS PWB. The AC power for the 1K LCSS power supply comes from the LVPS and base module of the machine.
• Remedy: Close or cheat all the 1K LCSS interlocks. LED 2 on the 1K LCSS PWB is illuminated. Y↓N→Go to Flag 2. +24V is available at P/J1 between pins 1 and 2, also between pins 5 and 3. Y↓N→Disconnect P/J6. +24V is available at P/J6 between pins 1 and 2, also between pins 5 and 3 on the end of the harness. Y↓N→Go to Flag 1. Disconnect the 1K LCSS power cord from PJ22. ACL is available at PJ22 between pins 1 and 3 on the LVPS and base module. Y↓N→Go to the 01C AC Power RAP. Remove the 1K LCSS-120. Loosen the 2 screws and lift the power supply module away from the 1K LCSS frame. Go to Flag 1. Check the wiring between CN2 and P/J6. The wiring is good. Y↓N→Repair the wiring. Install a new power supply module, PL 11.124 Item 2. Perform the following: • Check for a short circuit or an overload in the wiring or components connected to the +24V on the 1K LCSS PWB. Refer to GP 7. • Perform the 11F-120 1K LCSS PWB Damage RAP. If necessary install a new 1K LCSS PWB, PL 11.124 Item 1. +24 V is available at P/J5 pin 3 on the 1K LCSS PWB. Y↓N→Go to the 11-300-120, 11-302-120, 11-303-120 Interlocks RAP. Perform the following: • Switch off the machine, GP 14. • Go to Flag 3. Disconnect all the +24V harnesses to components. • Check each harness for short circuits and overheating, GP 7. • Repair or install new components as necessary. • Monitor the voltage at P/J6 pin 1. Re-connect the circuits one at a time. Energize the re-connected components using dC330 control codes. • If the voltage drops below +22V, switch off the machine, GP 14. Re-check the component and harness for overheating or short circuits. Repair or install new components as necessary. +5V is available between TP3 and TP4 on the 1K LCSS PWB. Y↓N→Go to Flag 2. +5V is available at P/J1 between pins 4 and 6, also between pins 7 and 8. Y↓N→Disconnect P/J6. +5V is available at P/J6 between pins 4 and 6, also between pins 7 and 8 on the end of the harness. Y↓N→Go to Flag 1. Disconnect the 1K LCSS power cord from PJ22. ACL is available at PJ22 between pins 1 and 3 on the LVPS and base module. Y↓N→Go to the 01C AC Power RAP. Remove the 1K LCSS-120. Loosen the 2 screws and lift the power supply module away from the 1K LCSS frame. Go to Flag 1. Check the wiring between CN2 and P/J6. The wiring is good. Y↓N→Repair the wiring. Install a new power supply module, PL 11.124 Item 2. Perform the following: • Check for a short circuit or an overload in the wiring or components connected to the +24V on the 1K LCSS PWB. Refer to GP 7. • Perform the 11F-120 1K LCSS PWB Damage RAP. If necessary install a new 1K LCSS PWB, PL 11.124 Item 1. Perform the 11F-120 1K LCSS PWB Damage RAP. If necessary install a new 1K LCSS PWB, PL 11.124 Item 1. The +24V and +5V supplies on the 1K LCSS PWB are good.

• Code: 11D-110
• Description: 2K LCSS Power Distribution RAP The 2K LCSS has an integral power supply providing +24V and +5V supplies to the 2K LCSS PWB. The AC power for the 2K LCSS power supply comes from the LVPS and base module of the machine.
• Remedy: Close or cheat all the 2K LCSS interlocks. LED 2 on the 2K LCSS PWB is illuminated. Y↓N→+24V is available at Fuse (F1) on the 2K LCSS PWB. Y↓N→Go to Flag 2. Check for +24V between the following pins on P/J300: • Pin 1 and pin 2 • Pin 1 and pin 3 • Pin 1 and pin 6 • Pin 1 and pin 7 • Pin 5 and pin 2 • Pin 5 and pin 3 • Pin 5 and pin 6 • Pin 5 and pin 7 +24V is available between all the checked pins. Y↓N→Disconnect P/J300, check for +24V between the following pins on the end of the harness: • Pin 1 and pin 2 • Pin 1 and pin 3 • Pin 1 and pin 6 • Pin 1 and pin 7 • Pin 5 and pin 2 • Pin 5 and pin 3 • Pin 5 and pin 6 • Pin 5 and pin 7 +24V is available between all the checked pins on the end of the harness. Y N. Loosen the 4 screws and lift the power supply module away from the 2K LCSS frame. Go to Flag 1. ACL is available at CN1 between pins 1 and 3. Y↓N→Go to the 01C AC Power RAP and check the AC output voltages. Check the wiring between CN2 and P/J300. The wiring is good. Y↓N→Repair the wiring. Install a new power supply module, PL 11.26 Item 2. Check for a short circuit or an overload in the wiring or components connected to the +24V on the 2K LCSS PWB. Refer to GP 7. +24 V is available at PJ315 pin 5 on the 2K LCSS PWB. Y↓N→Go to the 11-300-110, 11-302-110, 11-303-110 Interlocks RAP. WARNING Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. Perform the following: • Switch off the machine, GP 14. • Go to Flag 3. Disconnect all the +24V harnesses to components. • Check each harness for short circuits and overheating, GP 7. • Repair or install new components as necessary. • Install a new fuse F1 on the 2K LCSS PWB, switch on the machine, GP 14. • Monitor the voltage at the left end of the fuse and re-connect the circuits one at a time. Energize the re-connected components using dC330 control codes. • If the voltage drops below +22V, switch off the machine, GP 14. Re-check the component and harness for overheating or short circuits. Repair or install new components as necessary. Perform the 11G-110 2K LCSS PWB Damage RAP, if necessary install a new 2K LCSS PWB, PL 11.26 Item 1. Go to Flag 2. +5V is available at P/J300 between pins 4 and 6, also between pins 7 and 8. Y↓N→Disconnect P/J300. +5V is available at P/J300 between pins 4 and 6, also between pins 7 and 8 on the end of the harness. Y↓N→Loosen the 4 screws and lift the power supply module away from the 2K LCSS frame. Go to Flag 1. ACL is available at CN1 between pins 1 and 3. Y↓N→Go to the 01C AC Power RAP and check the AC output voltages. Check the wiring between CN2 and P/J300. The wiring is good. Y↓N→Repair the wiring. Install a new power supply module, PL 11.26 Item 2. Check for a short circuit or overload in the wiring or components connected to +5V on the 2K LCSS PWB. Refer to GP 7. Perform the 11G-110 2K LCSS PWB Damage RAP, if necessary install a new 2K LCSS PWB, PL 11.26 Item 1.

• Code: 11E-110
• Description: 2K LCSS to Machine Communications Interface RAP All communications between the machine and 2K LCSS are conducted through a single interface cable.
• Remedy: Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. If the settings are correct, go to 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error Rap.

• Code: 11E-120
• Description: 1K LCSS PWB DIP Switch Settings RAP To show the correct settings for the DIP switches on the 1K LCSS PWB.
• Remedy: Problems that can result from incorrect DIP switch settings are: • False jam clearance instructions for the 1K LCSS and/or the machine exit area. • Communication errors between the 1K LCSS and machine. • Erratic behavior of the 1K LCSS. Check the DIP switch settings. If necessary, switch off the machine, GP 14. Correct the DIP switch setting, then switch on the machine, GP 14.

• Code: 11G-110
• Description: 2K LCSS PWB Damage RAP Use this RAP to determine the cause of damage to the 2K LCSS PWB, so that the cause can be repaired before a new 2K LCSS PWB is installed.
• Remedy: The 2K LCSS PWB can be damaged by a component connected to it going short-circuit. If a new 2K LCSS PWB is installed and power applied to the machine, the new 2K LCSS PWB will be damaged in the same way. The cause of the damage must be found by following this procedure. Remove the 2K LCSS PWB and inspect the components shown for damage. The damage to the component may be in the form of a crack, a small crater or a burnt patch. Refer to Table 1 to locate the component causing the damage to the 2K LCSS PWB.