Description: HVF BM Creasing RAP 311-061-00-171 The crease blade has failed to clear the crease blade home sensor. 311-416-00-171 The crease blade has failed to return to the home position.
Remedy: Enter dC330 code 011-416. Actuate the BM crease blade home sensor, Q11-416, by rotating the crease blade knob, so that the actuator moves into and out of the home sensor. The display changes. Y↓N→Go to Flag 1. Check Q11-416. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • Crease blade home sensor, PL 11.165 Item 1. Enter dC330 code 011-418. Actuate the BM crease blade motor encoder sensor, Q11-418, by slowly rotating the crease blade knob. The display changes. Y↓N→Go to Flag 2. Check Q11-418. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM crease blade motor encoder sensor, PL 11.165 Item 1. Enter dC330 code 011-061 to run the BM crease blade motor, MOT11-061. MOT11- 061 runs. Y↓N→Go to Flag 3. Check MOT11-061. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease blade motor, PL 11.165 Item 3. • BM PWB, PL 11.166 Item 10. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components:
Code: 311-062-00-150
Description: LVF BM Crease Roll Failure RAP 311-062-00-150 The crease roll motor failed to run.
Remedy: Check the following parts for damage: • Upper crease roll, PL 11.84 Item 2. • Lower crease roll, PL 11.84 Item 3. • Crease roll gearbox assembly, PL 11.86 Item 8. • Crease roll gear 1, PL 11.84 Item 1. • Crease roll gear 2, PL 11.84 Item 3. • Crease roll gear 3, PL 11.84 Item 3. • Crease roll gear 4, PL 11.84 Item 4. The parts are good, Y↓N→Install new parts as necessary. Enter dC330 code 011-419. Actuate the crease roll motor encoder sensor, by slowly rotating the crease roll handle. The display changes. Y↓N→Go to Flag 1, check the crease roll motor encoder sensor, Q11-419. Refer to: • GP 11, How to Check a Sensor. • P/J112, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Crease roll motor encoder sensor, PL 11.86 Item 7. Enter dC330 code 011-062 to run the crease roll motor, MOT11-062. The motor runs. Y↓N→Go to Flag 2, check the crease roll motor, MOT11-062. Refer to: • GP 10, How to Check a Motor. • P/J103, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Crease roll motor, PL 11.86 Item 5. The fault may be intermittent, check for damaged wiring or connectors. If necessary repair the wiring or install new components.
Code: 311-062-00-171
Description: HVF BM Crease Roll Failure RAP 311-062-00-171 The HVF BM crease roll motor has failed to run.
Remedy: Release the crease roll nip pressure by moving the crease roll handle, PL 11.161 Item 5, fully counter clockwise. Remove the BM right hand cover, PL 11.168 Item 15, to access the crease rolls. Enter dC330 code 011-419. Actuate the BM crease roll motor encoder sensor, Q11-419 by rotating the crease rolls slowly by hand. The display changes. Y↓N→Go to Flag 1. Check Q11-419. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM crease roll motor encoder sensor, PL 11.166 Item 9. Enter dC330 code 011-062 to run the BM crease roll motor, MOT11-062. MOT11- 062 runs. Y↓N→Go to Flag 2. Check MOT11-062. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease roll motor, PL 11.166 Item 12. • BM PWB, PL 11.166 Item 10. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • BM crease roll motor encoder sensor, PL 11.166 Item 9. • BM crease roll motor, PL 11.166 Item 12. • BM PWB, PL 11.166 Item 10
Description: LVF BM Booklet Stapler Movement Failure RAP 311-063-00-150 The booklet stapler does not move away from the home position. 311-488-00-150 The booklet stapler failed to move to the home position in the allowed time. 311-490-00-150 The booklet stapler failed to move to the away position in the allowed time. 311-492-00-150 The booklet stapler head is not at the home (fully open) position.
Remedy: Enter dC330 code 011-438. Actuate the BM staple unit home sensor Q11-438. The display changes. Y↓N→Go to Flag 1, check the BM staple unit home sensor, Q11-438. Refer to: • GP 11, How to Check a Sensor. • P/J107, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • BM staple unit home sensor, PL 11.78 Item 2. Enter dC330 code 011-439. Actuate the BM staple unit away sensor Q11-439. The display changes. Y↓N→Go to Flag 2, check the BM staple unit away sensor, Q11-439. Refer to: • GP 11, How to Check a Sensor. • P/J107, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • BM staple unit away sensor, PL 11.78 Item 2. Enter dC330 code 011-437 to run the BM staple clinch motor, MOT11-437. The motor runs. Y↓N→Go to Flag 5, check the BM staple clinch motor, MOT11-437. Refer to: • GP 10, How to Check a Motor. • P/J107, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • BM staple head assembly PL 11.78 Item 5. • BM stapler assembly, PL 11.78 Item 1. Enter dC330 code 011-441, to monitor the BM staple jaw home sensor Q11-441. Stack the dC330 code 011-437 to run the BM staple clinch motor, MOT11-437. The display changes. Y↓N→Go to Flag 3, check the BM staple jaw home sensor, Q11-441. Refer to: • GP 11, How to Check a Sensor. • P/J107, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • BM staple head assembly, PL 11.78 Item 5. Enter dC330 code 011-435 to run the BM staple unit move motor and move the staple unit to the home position, or enter code 011-436 to run the BM staple unit move motor and move the staple unit to the away position. The motor runs. Y↓N→Go to Flag 4, check the BM staple unit move motor, MOT11-435. Refer to: • GP 10, How to Check a Motor. • P/J106, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • BM staple unit move motor, PL 11.78 Item 3. The fault may be intermittent, check for damaged wiring or connectors. If necessary repair the wiring or install new components.
Code: 311-063-00-171, 311-411-00-171
Description: HVF BM Staple Unit 1 Failure RAP 311-063-00-171 The HVF BM staple head 1 has failed to leave the home position. 311-411-00-171 The HVF BM staple head1 has failed to return to the home position.
Remedy: Enter dC330 code 011-421 to check the BM staple head carrier closed sensor, Q11-421. Open and close the staple head carrier. The display changes. Y↓N→Go to Flag 1. Check Q11-421. Refer to: • GP 11, How to Check a Sensor. • P/J552, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM staple head carrier closed sensor, PL 11.168 Item 18. • BM PWB, PL 11.166 Item 10. Remove the HVF front door and door support, refer to-171 HVF Covers. Pull out the BM module. Remove the staple head 1 cover, PL 11.168 Item 14. Enter dC330 code 011-411 to check the BM SH1 home switch S11-411. Manually rotate the staple head to actuate the BM SH1 home switch. The display changes. Y↓N→Go to Flag 2. Check S11-411. Refer to: • GP 13, How to Check a Switch. • P/J551, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM staple head 1, PL 11.168 Item 7. • BM PWB, PL 11.166 Item 10. Enter dC330 code 011-063 to run the BM SH1 motor, MOT11-063. The staple head cycled. Y↓N→Go to Flag 3. Check the wiring and connectors between P/J560 and P/J585. The wiring and connectors are good. Y↓N→Repair the wiring or connectors. Install a new BM staple head 1, PL 11.168 Item 7. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • BM staple head 1, PL 11.168 Item 7. • BM PWB, PL 11.166 Item 10.
Description: LVF BM Back Stop Failure RAP 311-065-00-150 The back stop motor fails to run. 311-383-00-150 The back stop is not at the home position. 311-484-00-150 The back stop failed to move to the mid home position in the allowed time. 311-486-00-150 The back stop failed to move away from the mid home position in the allowed time.
Remedy: Check the following parts for damage: • BM back stop drive belt. PL 11.80 Item 8. • BM back stop drive pulley. PL 11.80 Item 7. • BM back stop pulleys, PL 11.80 Item 5. • BM back stop belt, PL 11.80 Item 4. • BM back stop assembly, PL 11.82 Item 8. The parts are good, Y↓N→Install new parts as necessary. Enter dC330 code 011-383. Actuate the back stop home sensor, by rotating the drive belt and pulley by hand so that the flag on the back stop moves into and out of the back stop home sensor. The display changes. Y↓N→Go to Flag 1, check the back stop home sensor, Q11-383. Refer to: • GP 11, How to Check a Sensor. • P/J105, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Back stop home sensor, PL 11.80 Item 10. Enter dC330 code 011-440. Actuate the back stop mid home sensor, by rotating the drive belt and pulley by hand so that the flag on the back stop moves into and out of the back stop mid home sensor. The display changes. Y↓N→Go to Flag 2, check the back stop mid home sensor, Q11-440. Refer to: • GP 11, How to Check a Sensor. • P/J105, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Back stop mid home sensor, PL 11.82 Item 4. Enter dC330 code 011-065 to run the back stop motor, MOT11-065. The motor runs. Y↓N→Go to Flag 3, check the back stop motor, MOT11-065. Refer to: • GP 10, How to Check a Motor. • P/J105, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Back stop motor, PL 11.80 Item 9. The fault may be intermittent, check for damaged wiring or connectors. If necessary repair the wiring or install new components.
Code: 311-065-00-171, 311-383-00-171
Description: HVF BM Backstop Failure RAP 311-065-00-171 The HVF BM staple unit 1 has failed to leave the home position. 311-383-00-171 The HVF BM staple unit 1 has failed to return to the home position.
Remedy: Enter dC330 code 011-383. Actuate the BM backstop guide home sensor, Q11-383. The display changes. Y↓N→Go to Flag 1. Check Q11-383. Refer to: • GP 11, How to Check a Sensor. • P/J556, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM backstop guide home sensor, PL 11.163 Item 18. • BM PWB, PL 11.166 Item 10. Enter dC330 code 011-065 to run the BM backstop motor, MOT11-065. MOT11-065 runs. Y↓N→Go to Flag 2 and Flag 3. Check MOT11-065. Refer to: • GP 10 How to Check a Motor. • P/J554, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM backstop motor, PL 11.163 Item 4. • BM PWB, PL 11.166 Item 10. Go to Flag 4. Check the BM stack hold solenoid SOL 11-076. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J555, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • Back stop assembly, PL 11.164 Item 17. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • BM backstop guide home sensor, PL 11.163 Item 18. • BM backstop motor, PL 11.163 Item 4. • BM PWB, PL 11.166 Item 10.
Code: 311-066-00-150, 311-384-00-150
Description: LVF BM Booklet Tamper 1 Move Failure RAP 311-066-00-150 The booklet tamper failed to clear the tamper home sensor. 11-384-00-150 The booklet tamper failed to move to the home position.
Remedy: Check the following parts for damage: • Booklet tamper arms, PL 11.74 Item 2. • Booklet tamper assembly, PL 11.84 Item 3. The parts are good, Y↓N→Install new parts as necessary. Enter dC330 code 011-384. Actuate the booklet tamper home sensor, by moving the tamper arms fully out then fully in. The display changes. Y↓N→Go to Flag 1, check the booklet tamper home sensor, Q11-384. Refer to: • GP 11, How to Check a Sensor. • P/J108, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Booklet tamper home sensor, PL 11.74 Item 6. Enter dC330 code 011-066 to run the booklet tamper motor, MOT11-066. The motor runs. Y↓N→Go to Flag 2, check the booklet tamper motor, MOT11-066. Refer to: • GP 10, How to Check a Motor. • P/J108, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Booklet tamper motor, PL 11.74 Item 3. The fault may be intermittent, check for damaged wiring or connectors. If necessary repair the wiring or install new components.