• Code: 312-377-00-150
• Description: Stapling Failure RAP 312-377-00-150 Staples in the staple head unit were not primed.
• Remedy: Enter dC330, code 012-196, SH1 paper sensor, Q12-196. Actuate Q12-196. The display changes. Y↓N→Go to Flag 1. Check Q12-196. Refer to: •. • GP 11, How to Check a Sensor. • P/J308, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • SH1 paper sensor, PL 12.365 Item 4. • LVF PWB, PL 12.425 Item 8. NOTE: If the SH1 priming sensor does not see staples in the primed position, the staple head cycles a number of times to prime the staple head. This occurs when the LVF BM interlocks are made. Follow the customer instruction label inside the LVF BM front door to remove the staple cartridge. Slide out the top sheet of staples from the cartridge to expose a new sheet of staples on the top of the stack. Ensure the forming plate is fully closed. Install the staple cartridge and close the door. The stapler will now cycle a few times to feed and prime the new sheet of staples. Open the door and remove the staple cartridge. Examine the sheet of staples that have been fed to the staple forming part of the stapler by opening the forming plate. The first 2 staples have been partially formed. Y↓N→Install a new staple cartridge, PL 12.365 Item 7 and repeat the check. If the first 2 staples are not partially formed, install a new staple head unit, PL 12.365 Item 5. Perform SCP 5 Final Actions. Install a new staple head unit, PL 12.365 Item 5. Perform SCP 5 Final Actions.

• Code: 312-392-00-110, 312-393-00-110, 312-394-00-110
• Description: Front Tamper Move Failure RAP 312-392-00-110 The front tamper failed to move from the home position in the required time. 312-393-00-110 The front tamper failed to return to the home position in the required time. 312-394-00-110 The front tamper failed to return to the away home position in the required
• Remedy: NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. Enter dC330 codes 012-226, front tamper motor home and 012-228, front tamper motor move alternately. The front tamper moves between the home and away positions. Y↓N→Go to Flag 2. Check the front tamper motor, MOT12-226. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 10 How to Check a Motor. • P/J312, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Tamper assembly, PL 12.45 Item 1. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-180, front tamper home sensor, Q12-180. Actuate Q12-180. The display changes. Y↓N→Go to Flag 1. Check Q12-180. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J312, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Tamper assembly, PL 12.45 Item 1. • 2K LCSS PWB, PL 12.75 Item 1. NOTE: The front tamper home sensor is bonded onto the tamper unit and is not replaceable. Therefore, failure of this sensor will require the replacement of the tamper assembly. Enter dC330 code 012-182, front tamper away sensor, Q12-182. Actuate Q12-182. The display changes. Y↓N→Go to Flag 3. Check Q12-182. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11, How to Check a Sensor. • P/J314, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Front tamper away sensor, PL 12.45 Item 1. • 2K LCSS PWB, PL 12.75 Item 1. Perform SCP 5 Final Actions.

• Code: 312-392-00-150, 312-393-00-150, 312-394-00-150
• Description: Front Tamper Move Failure RAP 312-392-00-150 The front tamper failed to move to the front position. 312-393-00-150 The front tamper failed to move to the rear position. 312-394-00-150 The front tamper was not at the rear home position.
• Remedy: NOTE: All LVF BM interlocks must be made to supply +24V to the motors. Enter dC330, codes 012-226, front tamper home and 012-228, front tamper move alternately. The front tamper moves between the home and inboard positions. Y↓N→Go to Flag 3. Check the front tamper motor, MOT12-226. Refer to: • GP 10 How to Check a Motor. • P/J312, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Tamper assembly, PL 12.355 Item 1. • LVF PWB, PL 12.425 Item 8. Enter dC330 code 012-180, front tamper home sensor, Q12-180. Actuate Q12-180. The display changes. Y↓N→Go to Flag 1. Check Q12-180. Refer to: • GP 11 How to Check a Sensor. • P/J312, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Front tamper home sensor, PL 12.355 Item 3. • LVF PWB, PL 12.425 Item 8. Enter dC330 code 012-182, front tamper away sensor, Q12-182. Actuate Q12-182. The display changes. Y↓N→Go to Flag 2. Check Q12-182. Refer to: • GP 11 How to check a Sensor. • P/J312, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Front tamper away sensor, PL 12.355 Item 3. • LVF PWB, PL 12.425 Item 8. Perform SCP 5 Final Actions.

• Code: 312-396-00-110, 312-397-00-110, 312-398-00-110
• Description: Rear Tamper Move Failure RAP 312-396-00-110 The rear tamper failed to move from the home position in the required time. 312-397-00-110 The rear tamper failed to return to the home position in the required time. 312-398-00-110 The rear tamper failed to move out of the away home position in the required time.
• Remedy: NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. Enter dC330 codes 012-227, rear tamper motor home and 012-229, rear tamper motor move alternately. The rear tamper moves between the home and away positions. Y↓N→Go to Flag 3. Check the rear tamper motor, MOT12-227. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 10, How to Check a Motor. • P/J312, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP Install new components as necessary: • Tamper assembly, PL 12.45 Item 1. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-181, rear tamper home sensor, Q12-181. Actuate Q12-181. The display changes. Y↓N→Go to Flag 1. Check Q12-181. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11, How to Check a Sensor. • P/J312, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Tamper assembly, PL 12.45 Item 1. • 2K LCSS PWB, PL 12.75 Item 1. NOTE: The rear tamper home sensor is bonded onto the tamper unit and is not replaceable. Therefore, failure of this sensor will require the replacement of the tamper assembly. Enter dC330 code 012-183, rear tamper away sensor, Q12-183. Actuate Q12-183. The display changes. Y↓N→Go to Flag 2. Check Q12-183. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11, How to Check a Sensor. • P/J312, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Rear tamper away sensor, PL 12.45 Item 3. • 2K LCSS PWB, PL 12.75 Item 1. Perform SCP 5 Final Actions.

• Code: 312-396-00-150, 312-397-00-150, 312-398-00-150
• Description: Rear Tamper Move Failure RAP 312-396-00-150 The rear tamper failed to move from the home position. 312-397-00-150 The rear tamper failed to return to the home position. 312-398-00-150 The rear tamper failed to move from the away from home position. NOTE: The away home position is with the rear tamper approximately halfway along it’s travel.
• Remedy: NOTE: All LVF BM interlocks must be made to supply +24V to the motors. Enter dC330, codes 12-227, rear tamper home and 12-229, rear tamper move alternately. The rear tamper moves between the home and inboard positions. Y↓N→Go to Flag 3. Check the rear tamper motor, MOT12-227. Refer to: • GP 10, How to Check a Motor. • P/J312, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Tamper assembly, PL 12.355 Item 1. • LVF PWB, PL 12.425 Item 8. Enter dC330 code 012-181, rear tamper home sensor, Q12-181. Actuate Q12-181. The display changes. Y↓N→Go to Flag 1. Check Q12-181. Refer to: • GP 11, How to Check a Sensor. • P/J312, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Rear tamper home sensor, PL 12.355 Item 3. • LVF PWB, PL 12.425 Item 8. NOTE: The away position is used for short edge feed small paper. This saves unnecessary rear tamper travel. Enter dC330, code 012-183, rear tamper away sensor, Q12-183. Actuate Q12-183. The display changes. Y↓N→Go to Flag 2. Check Q12-183. Refer to: • GP 11, How to Check a Sensor. • P/J312, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Rear tamper away sensor, PL 12.355 Item 3. • LVF PWB, PL 12.425 Item 8. Perform SCP 5 Final Actions.

• Code: 312-418-00-150
• Description: Flapper Failure RAP 312-418-00-150 The booklet compiler flapper has failed.
• Remedy: Enter dC330 code 012-207, flapper home sensor, Q12-207. Q12-207. The display changes. Y↓N→Go to Flag 1. Check Q12-207. Refer to: • GP 11, How to Check a Sensor. • P/J104, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM flapper motor assembly, PL 12.390 Item 17. Enter dC330 code 012-271 to run the BM flapper motor, MOT12-271. The motor runs. Y↓N→Go to Flag 2, Check MOT12-271. Refer to: • GP 10, How to Check a Motor. • P/J104, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM flapper motor assembly, PL 12.390 Item 17. The fault may be intermittent. Check for damaged wiring or connectors. If necessary repair the wiring, or install new components.

• Code: 312-462-00-110
• Description: Bin 1 Movement Failure RAP 312-462-00-110 Bin 1 failed to leave the bin 1 upper level sensor during stacking or failed to initialize correctly. NOTE: The home position of bin 1 is when the bin is just lower than the bin 1 upper level sensor. See the final actions at the end of the procedure. Two sensors and 2 switches monitor the level of paper in bin 1 and the position of the tray: • The bin 1 upper level sensor, detects the top of the paper stack in bin 1, or the empty bin 1, PL 12.35 Item 3. • The bin 1 90% full sensor, detects when the tray has descended to a position where the tray is 90% full, PL 12.30 Item 5. • Bin 1 upper limit switch, prevents over travel, PL 12.30 Item 3. • Bin 1 lower limit switch, prevents over travel, PL 12.35 Item 1.
• Remedy: NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. Remove the 2K LCSS rear cover. Enter dC330 code 012-163, bin 1 motor encoder sensor Q12-163, PL 12.30 Item 11. Slowly rotate the encoder disk by hand. The display changes. Y↓N→Go to Flag 2. Check Q12-163. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J304, 2K LCSS PWB. •, Component location. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Bin 1 motor encoder sensor Q12-163, PL 12.30 Item 5. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-242. Bin 1 cycles down and up. Y↓N→Go to Flag 1. Check the bin 1 elevator motor, MOT12-241, PL 12.30 Item 8. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 10 How to Check a Motor. • P/J318, 2K LCSS PWB. •, Component location. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Bin 1 elevator motor, PL 12.30 Item 8. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-188, actuate the bin 1 upper level sensor, Q12-188, PL 12.35 Item 3. The display changes. Y↓N→Go to Flag 3. Check Q12-188. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J314, 2K LCSS PWB. •, Component location. • 312D-110 2K LCSS Power Distribution RAP. •-110 2K LCSS Un-docking. Install new components as necessary: • Bin 1 upper level sensor, PL 12.35 Item 3. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-190, actuate the bin 1 upper limit switch, S12-190, PL 12.30 Item 3. The display changes. Y↓N→Go to Flag 4. Check S12-190. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J315, 2K LCSS PWB. •, Component location. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Bin 1 upper limit switch, PL 12.30 Item 3. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-191, actuate the bin 1 lower limit switch, S12-191, PL 12.35 Item 1. The display changes. Y↓N→Go to Flag 5. Check S12-191. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J317, 2K LCSS PWB. •, Component location. • 312D-110 2K LCSS Power Generation RAP. •-110 2K LCSS Un-docking. Install new components as necessary: • Bin 1 lower limit switch, PL 12.35 Item 1. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-187. Actuate the bin 1 90% full sensor, Q12-187, PL 12.30 Item 5. The display changes. Y↓N→Go to Flag 6. Check Q12-187. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J316, 2K LCSS PWB. •, Component location. • 312D-110, 2K LCSS Power Distribution RAP. Install new components as necessary: • Bin 1 90% full sensor, PL 12.30 Item 5. • 2K LCSS PWB, PL 12.75 Item 1. As final actions, check the sequence of operation that follows: • Paper is delivered to the tray until the bin 1 upper level sensor, Q12-188 is actuated. • The bin 1 elevator motor MOT12-241 lowers the tray until the bin 1 upper level sensor, Q12-188 is de-actuated. • The Bin 1 elevator motor raises the tray until the top of the paper stack actuates the Bin 1 upper level sensor, then the Bin 1 elevator motor lowers the tray to continue the cycle. • When the tray is emptied, the tray returns to the home position. The tray is elevated until the bin 1 upper level sensor, Q12-188 is made. The tray is then lowered until the bin 1 upper level sensor, Q12-188 is just cleared. In the home position the bin 1 upper limit switch, S12-190 is actuated.

• Code: 312-462-00-150
• Description: Bin 1 Movement Failure RAP 312-462-00-150 Bin 1 failed to move. NOTE: The home position of bin 1 is when the bin is just lower than the bin 1 upper level sensor. See the final actions at the end of the procedure. TWO sensors and 2 switches monitor the level of paper in bin 1 and the position of the tray: • The bin 1 upper level sensor, detects the top of the paper stack in bin 1, or the empty bin 1. • The bin 1 90% full sensor detects when the tray has descended to a position where the tray is 90% full. • Bin 1 upper limit switch, S12-190. • Bin 1 lower limit switch, S12-191.
• Remedy: NOTE: All LVF BM interlocks must be made to supply +24V to the motors. Remove the LVF BM rear cover. Enter dC330 code 012-163, bin 1 motor encoder sensor, Q12- 163. Slowly rotate the encoder disk by hand. The display changes. Y↓N→Go to Flag 2. Check Q12-163. Refer to: • GP 11 How to Check a Sensor. • P/J304, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Bin 1 motor encoder sensor, PL 12.340 Item 5. • LVF PWB, PL 12.425 Item 8. Enter dC330 code 012-242, bin 1 elevator motor cycle. Bin 1 cycles down and up. Y↓N→Go to Flag 1. Check bin 1 elevator motor MOT12-241. Refer to: • GP 10 How to Check a Motor. • P/J318, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Bin 1 elevator motor, PL 12.340 Item 7. • LVF PWB, PL 12.425 Item 8., enter dC330, code 012-188, bin 1 upper level sensor, Q12-188. Actuate Q12-188. The display changes. Y↓N→Go to Flag 3. Check Q12-188. Refer to: • GP 11 How to Check a Sensor. • P/J314, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. •-150 LVF BM Un-docking. Repair or install new components as necessary: • Bin 1 upper level sensor, PL 12.345 Item 3. • LVF PWB, PL 12.425 Item 8.. Enter dC330 code 012-190, bin 1 upper limit switch, S12-190. Actuate S12- 190. The display changes. Y↓N→Go to Flag 4. Check S12-190. Refer to: • GP 13 How to Check a Switch. • P/J315, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Bin 1 upper limit switch, PL 12.340 Item 3. • LVF PWB, PL 12.425 Item 8. Enter dC330 code 012-191, bin 1 lower limit switch, S12-191. Actuate S12-190. The display changes. Y↓N→Go to Flag 5. Check S12-191. Refer to: • GP 13 How to Check a Switch. • P/J314, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. •-110 LVF BM Un-docking. Repair or install new components as necessary: • Bin 1 lower limit switch, PL 12.345 Item 1. • LVF PWB, PL 12.425 Item 8. Enter dC330 code 012-187, bin 1 90% full sensor, Q12-187. Actuate Q12-187. The display changes. Y↓N→Go to Flag 6. Check Q12-187. Refer to: • GP 11 How to Check a Sensor. • P/J316, LVF PWB. • 312D-150, LVF BM Power Distribution RAP. Repair or install new components as necessary: • Bin 1 90% full sensor, PL 12.340 Item 5. • LVF PWB, PL 12.425 Item 8. As final actions, check the sequence of operation: 1. Paper is delivered to the tray until the bin 1 upper level sensor, Q12-188 is actuated. 2. The bin 1 elevator motor, MOT12-241 lowers the tray until the bin 1 upper level sensor, Q12-188 is de-actuated. 3. The bin 1 elevator motor, MOT12-241 raises the tray until the paper stack height actuates the bin 1 upper level sensor, then MOT12-241 lowers the tray to continue the cycle. 4. When the tray is emptied, the tray returns to the home position. The tray is elevated until the bin 1 upper level sensor, Q12-188 is made. The tray is then lowered until Q12-188 is just cleared. In the home position the bin 1 upper limit switch, S12-190 is actuated.