Description: Edge Press Plate HP Sensor (S90) Error PB (D391) During edge press plate operation during trimming: The edge press plate HP sensor did not go OFF within the prescribed time because it failed to pull away from the HP sensor. The edge press plate HP sensor did not ON within the prescribed time because it failed to arrive at the HP sensor. The edge press motor (M36) stopped when the press HP sensor (S90) switched ON, but after the motor stopped the HP sensor went OFF.
Causes: • Edge press motor (M36) connections loose, broken, defective • Motor defective • Edge press plate HP sensor (S90) harness loose, broken, defective • Sensor defective
Remedy:
Code: 795-24
Description: Press End Sensor (S87) Error PB (D391) The press end sensor did not detect the release of the edge press plate (END of operation) against the book in the trimming unit. The sensor did not go ON within 8 sec. -or- The press end sensor went ON the edge press plate motor (M36) stopped, but the sensor went OFF again after the motor stopped.
Causes: • Edge press plate motor (M36) connections loose, broken, defective • Motor defective • Press end sensor (S87) harness loose, broken, defective • Sensor defective
Remedy:
Code: 795-25
Description: Press Limit Sensor (S89) Error PB (D391) The press limit sensor went ON and detected the edge press plate beyond its maximum position.
Causes: • Edge press plate motor (M36) connections loose, broken, defective • Motor defective • Press limit sensor harness loose, broken, defective • Sensor defective • Plate out of position (see below) Note: For a detailed description about how to correct this problem, please refer to the replacement and adjustment procedures in the Perfect Binder manual under "Trimming Unit" in the "Common Procedures" section.
Remedy:
Code: 795-26
Description: Slide HP Sensor (S82) Error PB (D391) The slide motor (M44) did not leave the home position. When the slide was raised, the slide HP sensor did not go OFF within 180 mm of movement. -or- The slide motor (M44) did not reach the home position. The slide HP sensor did not go ON within 180 mm of movement after the slide was lowered.
Causes: • Signature has jammed during transport. • Slide motor (M44) connections loose, broken, defective • Motor defective • Slide HP sensor (S82) harness loose, broken, defective • Sensor defective
Remedy:
Code: 795-27
Description: Rotate HP Sensor 1 (S95) Error PB (D391) Rotate motor 1 (M42) did not leave the home position and the HP sensor did not go OFF after enough time elapsed for rotation through an arc of 50°. -or- The motor did not arrive at the HP sensor. When rotate motor 1 (M42), rotate motor 2 (M41) were both initialized, their HP sensors did not turn ON after enough time elapsed for rotation through an arc of 440°.
Causes: • Jam or overload during book rotation. • Rotate motor 1 (M42) connections loose, broken, defective • Motor defective • Rotate HP sensor 1 (S95)harness loose, broken, defective • Rotate HP sensor (S95) defective
Remedy:
Code: 795-28
Description: Rotate HP Sensor 2 (S91) PB (D391) Rotate motor 2 (M41) did not leave the home position and the HP sensor did not go OFF after enough time has elapsed for rotation through an arc of 30°. -or- Rotate motor 2 (M41) did not reach the home position and the HP sensor did not go ON after enough time had elapsed for rotation through an arc of 400°.
Causes: • Jam or overload during book rotation. • Rotate motor 2 (M41) connections loose, broken, defective • Motor defective • Rotate HP sensor (S91) harness loose, broken, defective • Sensor defective
Remedy:
Code: 795-29
Description: Cutter Motor (M35) Error PB (D391) One of the following occurred: • The cutter blade did not move after it was moved to the rear (it did not leave home position). • The blade did not move away from the cutting point on the blade cradle (it did not arrive at the home position). • The blade did not move for a rear-to-front cut. • The blade did not move away from the blade cradle to the front within 10 sec. • When moving from the front, the blade did not reach the blade cradle within 10 sec. • When moving from the rear, the blade did not reach the blade cradle.
Causes: • Cutter motor (M35) connections loose, broken, defective • Motor defective • Blade sensor 1, 2 (S84, S85) sensor harness loose, broken, defective • Sensor defective • Blade is dull, cutting poorly Note: Sensors S84, S85 are on the cutter area PCB.
Remedy:
Code: 795-3
Description: Slave-to-Cutter Control Board Communication Error PB (D391) Slave-to-Cutter Board Communication Error 1 Slave control board could not communicate with the cutter control board (it detected the communication alarm for over 5 sec.
Causes: • Cutter board connector loose, broken, defective • Cutter control board defective Slave-to-Cutter Board Communication Error 2 Cutter control board could not communicate with the slave control board and detected the communication alarm for over 5 sec. More than twice the maximum allowed alarm recovery time (2 to 3 sec.) • Slave control board connectors loose, broken, defective • Cutter control board connectors loose, broken, defective • Slave control board defective • Cutter control board defective Download Error The version of the firmware on the cutter control board could not be detected at power on. Communication between the slave and cutter control boards is not possible if the cutter board firmware cannot be written to the board. • Cutter control board connection loose, broken, defective • Cutter control board defective