• Code: 11-140-171, 11-142-171
• Description: HVF Bin 1 Exit Sensor RAP 11-140-171 The paper leading edge is late arriving at the bin 1 exit sensor. 11-142-171 The paper trailing edge is late leaving the bin 1 exit sensor.
• Remedy: . shows the location of the components. Enter dC330, code 11-140. Manually activate the stacker exit sensor, Q11-140. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-140. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Stacker exit sensor, PL 11.156. • HVF Control PWB, PL 11.157 Item 2 Enter dC330, code 11-002. Energize the exit diverter solenoid SOL 11-002. The solenoid energizes. Y↓N→Go to Flag 2. Check the solenoid, SOL 11-002. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J102, HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Exit diverter solenoid, PL 11.150 Item 16. • HVF control PWB, PL 11.157 Item 2 Enter dC330, code 11-001 to run the exit feed motor 2, MOT 11-001. The motor runs. Y↓N→Go to Flag 3. Check the exit feed motor 2, MOT 11-001. Refer to: • GP 10 How to Check a Motor. • P/J102, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Exit feed motor 2, PL 11.150 Item 10 • HVF control PWB, PL 11.157 Item 2 Check the drive belt on the motor. The drive belt is good. Y↓N→Install a new drive belt, PL 11.150 Item 11. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • Stacker exit sensor, PL 11.156 Item 2. • Exit diverter solenoid, PL 11.150 Item 16. • Diverter gate, PL 11.153 Item 9. • Exit feed motor 2, PL 11.150 Item 10. • HVF control PWB, PL 11.157 Item 2.

• Code: 11-157-171, 11-161-171
• Description: HVF Buffer Position Sensor RAP 11-157-171 The paper leading edge is late arriving at the buffer position sensor. 11-161-171 The paper trailing edge is late leaving the buffer position sensor.
• Remedy: . shows the location of the components. Enter dC330, code 11-157. Manually activate the buffer position sensor, Q11-157. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-157. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Buffer position sensor, PL 11.156. • HVF Control PWB PL 11.157 Item 2. Enter dC330, code 11-000 to run the entry feed motor 1, MOT 11-000. The motor runs. Y↓N→Go to Flag 2. Check the entry feed motor 1, MOT 11-000. Refer to: • GP 10 How to Check a Motor. • P/J102, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Entry feed motor 1, PL 11.150 Item 12. • HVF control PWB, PL 11.157 Item 2. Check the drive belt on the motor. The drive belt is good. Y↓N→Install a new drive belt, PL 11.150 Item 13. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • Buffer position sensor, PL 11.156 Item 2. • Entry feed motor 1, PL 11.150 Item 12. • HVF control PWB, PL 11.157 Item 2.

• Code: 11-158-171, 11-160-171, 162, 163-171
• Description: HVF BM Entry RAP 11-158-171 The paper leading edge is late leaving the HVF booklet exit sensor to enter into the booklet maker. 11-160-171 The paper leading edge is late arriving at the booklet maker entry sensor. 11-162-171 The paper trailing edge is late leaving the booklet maker entry sensor. 11-163-171 The paper trailing edge is late leaving the HVF booklet exit sensor to enter into the booklet maker.
• Remedy: and. shows the location of the components. Enter dC330, code 11-158. Manually activate the HVF booklet exit sensor, Q11-158. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-158. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • HVF booklet exit sensor, PL 11.156. • HVF Control PWB, PL 11.157 Item 2 Enter dC330, code 11-074. Energize the BM diverter solenoid SOL 11-074. The solenoid energizes. Y↓N→Go to Flag 2. Check the solenoid, SOL 11-074. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J102, HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM diverter solenoid, PL 11.150 Item 16. • HVF control PWB, PL 11.157 Item 2 Enter dC330, code 11-080 to run the bypass feed motor, MOT 11-080. The motor runs. Y↓N→Go to Flag 3. Check the bypass feed motor, MOT 11-080. Refer to: • GP 10 How to Check a Motor. • P/J103, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Bypass feed motor, PL 11.150 Item 24. • HVF control PWB, PL 11.157 Item 2 Check the drive belt on the motor. The drive belt is good. Y↓N→Install a new drive belt, PL 11.150 Item 19. Enter dC330, code 11-160. Manually activate the BM entry sensor, Q11-160. The display changes. Y↓N→Go to Flag 4. Check the sensor, Q11-160. Refer to: • GP 11 How to Check a Sensor. • P/J551, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • BM entry sensor, PL 11.161 Item 16. • HVF Control PWB, PL 11.157 Item 2 Enter dC330, code 11-060 to run the BM compiler motor, MOT 11-060. The motor runs. Y↓N→Go to Flag 5. Check the BM compiler motor, MOT 11-060. Refer to: • GP 10 How to Check a Motor. • P/J554, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • BM compiler motor, PL 11.166 Item 1 • HVF control PWB, PL 11.157 Item 2 Check the drive belt on the motor. The drive belt is good. Y↓N→Install a new drive belt, PL 11.166 Item 16. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • HVF booklet exit sensor, PL 11.156. • BM diverter solenoid, PL 11.150 Item 16. • BM diverter gate, PL 11.153 Item 9, • BM compiler motor, PL 11.166 Item 1. • Bypass feed motor 2, PL 11.150 Item 14. • HVF control PWB, PL 11.157

• Code: 11-160-170, 11-162-170
• Description: HCSS BM Entry Jam RAP 11-160-170 The lead edge of a sheet is late to the BM entry sensor. 11-162-170 The trail edge of a sheet is late from the BM entry sensor.
• Remedy: Go to Flag 3, check the connectors P/J553 and P/J426 and the harness between. The harness and connectors are good. Y↓N→Repair the wiring or connectors. Enter dC330 code 11-160. Actuate the BM entry sensor, Q11-160. The display changes. Y↓N→Go to Flag 1. Check Q11-160. Refer to: • GP 11, How to Check a Sensor. • P/J551, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • BM entry sensor, PL 11.80 Item 16. • BM PWB, PL 11.86 Item 10. Enter dC330 code 11-060 BM compiler motor, MOT11-060. MOT11-060 runs. Y↓N→Go to Flag 2. Check MOT11-060. Refer to: • GP 10 How to Check a Motor. • P/J554, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary • BM compiler motor, PL 11.86 Item 1. • BM PWB, PL 11.86 Item 10. Unlatch the entrance baffle assembly, PL 11.80 Item 22. Run again MOT11-060. The BM entry roll rotates. Y↓N→Check the following components: • BM compiler motor belt, PL 11.86 Item 15. • BM entry roll pulley, PL 11.80 Item 14. • BM entry roll, PL 11.80 Item 15. Install new components as necessary. Enter dC330 code 11-074 to energize the BM diverter solenoid, SOL 11-074. The solenoid energizes. Y↓N→Go to Flag 4, check the BM diverter solenoid, SOL 11-074. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J418, HCSS PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • BM diverter solenoid, PL 11.68 Item 5. • HCSS PWB, PL 11.92 Item 5. The fault may be intermittent, check for damaged wiring or bad connectors.

• Code: 11-164-171, 11-165-171
• Description: HVF Buffer Path RAP 11-164-171 The paper trailing edge is late leaving the buffer path sensor. 11-165-171 The paper leading edge is late arriving at the buffer path sensor.
• Remedy: . shows the location of the components. Enter dC330, code 11-164. Manually activate the buffer path sensor, Q11-164. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-164. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Buffer path sensor, PL 11.156. • HVF Control PWB, PL 11.157 Item 2 Enter dC330, code 11-079 to run the Buffer feed motor 1, MOT 11-079. The motor runs. Y↓N→Go to Flag 2. Check the entry feed motor 1, MOT 11-079. Refer to: • GP 10 How to Check a Motor. • P/J102, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Buffer feed motor, PL 11.150 Item 10. • HVF control PWB, PL 11.157 Item 2 Check the drive belt on the motor. The drive belt is good. Y↓N→Install a new drive belt, PL 11.150 Item 23. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • Buffer path sensor, PL 11.156. • Buffer feed motor, PL 11.150 Item 10. • HVF control PWB, PL 11.157 Item 2.

• Code: 11-170-170, 11-172-170
• Description: HCSS BM Exit Jam RAP 11-170-170 The lead edge of a sheet is late arriving at the BM paper present sensor. 11-172-170 The trail edge of a sheet is late leaving the BM paper present sensor.
• Remedy: Lower the stapler bracket assembly. Enter dC330 code 11-190 BM paper present sensor, Q11-190. Actuate Q11-190. The display changes. Y↓N→Go to Flag 1. Check Q11-190. Refer to: • GP 11, How to Check a Sensor. • P/J556, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary: • BM paper present sensor, PL 11.88 Item 5. • BM PWB, PL 11.86 Item 10. Go to Flag 1. Check the connectors and harness between PJ568 and P/J556. Refer to GP 7. The wiring and connectors are good. Y↓N→Repair the wiring or install new components as necessary. 11-170 Only: Enter dC330 code 11-060 BM compiler motor, MOT11-060. MOT11-060 runs. Y↓N→Go to Flag 2. Check MOT11-060. Refer to: • GP 10 How to Check a Motor. • P/J554, BM PWB. • 11C-170 HCSS BM Power Distribution RAP. Install new components as necessary • BM compiler motor, PL 11.86 Item 1. • BM PWB, PL 11.86 Item 10. 11-170 Only: Unlatch the entrance baffle assembly, PL 11.80 Item 22. Run again MOT11-060. The BM entry roll rotates. Y↓N→Check the following components: • BM compiler motor belt, PL 11.86 Item 15. • BM entry roll pulley, PL 11.80 Item 14. • BM entry roll, PL 11.80 Item 15. Install new components as necessary. 11-172 Only: Make a 60 page booklet (15 sheets of paper). Check that the top sheet of paper has not been torn from the booklet. The booklet is good. Y↓N→Check that the components in the lower crease roll gear and clutch assembly are correctly installed. Refer to the replacement procedure-170 BM Crease Rolls, Gears and Bearings. Perform SCP 6 Final Actions.

• Code: 11-172-171
• Description: HVF BM Compiler Exit Jam RAP 11-172-171 The trail edge is late leaving the BM compiler exit sensor.
• Remedy: Lower the stapler bracket assembly. Enter dC330 code 11-190 BM paper present sensor, Q11-190. Actuate Q11-190. The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-190. Refer to: • GP 11, How to Check a Sensor. • P/J556, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • BM paper present sensor, PL 11.168 Item 5. • BM PWB, PL 11.166 Item 10. Go to Flag 1. Check the connectors and harness between PJ568 and P/J556. Refer to GP 7. The wiring and connectors are good. Y↓N→Repair the wiring or install new components as necessary. Enter dC330 code 11-060 BM compiler motor, MOT11-060. MOT11-060 runs. Y↓N→Go to Flag 2. Check MOT11-060. Refer to: • GP 10 How to Check a Motor. • P/J554, BM PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary • BM compiler motor, PL 11.166 Item 1. • BM PWB, PL 11.166 Item 10. Unlatch the entrance baffle assembly, PL 11.80 Item 22. Run again MOT11-060. The BM entry roll rotates. Y↓N→Check the following components: • BM compiler motor belt, PL 11.166 Item 15. • BM entry roll pulley, PL 11.161 Item 14. • BM entry roll, PL 11.161 Item 15. Install new components as necessary. Make a 60 page booklet (15 sheets of paper). Check that the top sheet of paper has not been torn from the booklet. The booklet is good. Y↓N→Check that the components in the lower crease roll gear and clutch assembly are correctly installed. Refer to the replacement procedure-171 BM Crease Rolls, Gears and Bearings. Perform SCP 6 Final Actions.

• Code: 11-173-171 ... 11-177-171
• Description: HVF Offset Unit RAP 11-173-171 The offset unit has failed to find its initialization point. 11-174-171 The offset unit has failed to return the home position. 11-175-171 The offset unit has failed to move from the home position. 11-176-171 The offset unit has failed to return to the away position. 11-177-171 The offset unit has failed to move from the away position.
• Remedy: . shows the location of the components. Enter dC330, code 11-337. Manually activate the bin 1 offset sensor, Q11-337. . The display changes. Y↓N→Go to Flag 1. Check the sensor, Q11-337. Refer to: • GP 11 How to Check a Sensor. • P/J302, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Bin 1 offset sensor, PL 11.140. • HVF Control PWB, PL 11.157 Item 2 Enter dC330, code 11-187. Manually activate the offset index sensor, Q11-187. The display changes. Y↓N→Go to Flag 2. Check the sensor, Q11-187. Refer to: • GP 11 How to Check a Sensor. • P/J302, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Offset index sensor, PL 11.161. • HVF Control PWB, PL 11.157 Enter dC330, code 11-176. Manually activate the offset away sensor, Q11-176. The display changes. Y↓N→Go to Flag 3. Check the sensor, Q11-176. Refer to: • GP 11 How to Check a Sensor. • P/J302, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Offset away sensor, PL 11.140. • HVF Control PWB PL 11.157 Item 2 Enter dC330, code 11-034 to run the bin offset motor, MOT 11-034. The motor runs. Y↓N→Go to Flag 4. Check the bin offset motor, MOT 11-034. Refer to: • GP 10 How to Check a Motor. • P/J801, HVF Control PWB • 11A-171 HVF Power Distribution RAP Install new components as necessary: • Bin offset motor, PL 11.140 Item 19. • HVF control PWB, PL 11.157 Item 2 The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components: • Bin 1 offset sensor, PL 11.140. • Offset index sensor, PL 11.140. • Offset away sensor, PL 11.140. • Bin offset motor, PL 11.140 Item 19 • HVF control PWB, PL 11.157 Item 2