Description: Tray 5 Misfeed RAP 08-115 The lead edge of the paper was late to the wait point sensor. 08-117 The lead edge of the paper failed to reach the feed sensor within the correct time after paper feed.
Remedy: Identify the speed of the machine, refer to SCP 7 Machine features. Perform one of the steps that follow: • If the speed of the machine is 32-55 ppm, go to 08-115A, 08-117A Tray 5 Misfeed RAP (32-55 ppm) • If the speed of the machine is 65-87 ppm, go to 08-115B, 08-117B Tray 5 Misfeed RAP (65-87 ppm).
Code: 08-115A, 08-117A
Description: Tray 5 Misfeed RAP (32-55 ppm) 08-115 The lead edge of the paper was late to the wait point sensor. 08-117 The lead edge of the paper failed to reach the feed sensor within the correct time after paper feed.
Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-105 tray 5 feed sensor, Q08-105. Press Start. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-105. Refer to: • GP 11 How to Check a Sensor. • P/J505, Tray 5 control PWB • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 feed sensor, PL 8.45 Item 6. • Tray 5 control PWB, PL 7.68 Item 8. Enter dC330 code 08-117 tray 5 feed motor, MOT08-117. Open the door. Press Start. The motor runs. Y↓N→Go to Flag 4. Check MOT08-117. Refer to: • GP 10 How to Check a motor. • P/J511, Tray 5 control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 feed motor, PL 8.40 Item 3. • Tray 5 control PWB, PL 7.68 Item 8. The feed shaft rotates. Y↓N→Check the drive gears between the motor and the feed shaft. Install new components as necessary: • Motor drive gear, PL 8.40 Item 5. • Gear, PL 8.45 Item 18. The feed roll rotates Y↓N→Check the coupling between the feed roll and the clutch. Install new components as necessary: • One way gear, PL 8.45 Item 4. • Clutch, PL 8.45 Item 17. • Feed roll, PL 8.45 Item 2. The nudger roll rotates Y↓N→Check the coupling between the nudger roll and the one way coupling. Check the drive belt between the feed roll and the nudger roll. Install new components as necessary: • One way coupling, PL 8.45 Item 3. • Drive belt, PL 8.40 Item 7. • Nudger roll, PL 8.45 Item 2. The retard roll rotates Y↓N→Check the coupling between the retard roll and the retard clutch. Install new components as necessary: • Retard clutch, PL 8.45 Item 12. • Idler roll, PL 8.45 Item 16. • Retard roll, PL 8.45 Item 2. Enter dC330 code 08-046 tray 5 transport motor, MOT08-046. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT08-046. Refer to: • GP 10 How to Check a Motor. • P/J503, Tray 5 control PWB • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 transport motor, PL 8.40 Item 2. • Tray 5 control PWB, PL 7.68 Item 8. The transport rolls rotate. Y↓N→Check the drive belt and the one way pulley clutch for damage, GP 7. Check the belt tensioner. Install new components as necessary: • Drive belt, PL 8.40 Item 7. • One way pulley clutch, PL 8.45 Item 13. • Take away roller, PL 8.45 Item 14. Enter dC330 code 08-110 T5 wait point sensor, Q08-110. Press Start. NOTE: For trays 1 to 5 the input code 08-100 wait sensor is used to check the operation of the wait sensor. In addition tray 5 uses the input code 08-110 T5 wait point sensor, to check the paper present signal from the IOT PWB to the tray 5 control PWB. Open the left hand door and manually actuate the wait sensor. The display changes. Y↓N→Enter dC330 code 08-100 wait sensor, Q08-100. Press Start. Manually actuate the wait sensor. The display changes. Y↓N→Go to Flag 2. Check Q08-100. Refer to: • GP 11 How to Check a Sensor. • P/J5, IOT PWB. • 01D +3.3V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Wait sensor, PL 8.15 Item 3. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Go to Flag 5. Manually actuate the wait sensor. Check for a signal change on the IOT PWB at P/J12 pin 10 and on the tray 5 control PWB at P/J512 pin 5. Check the wiring between the IOT PWB and the tray 5 control PWB. Install new components as necessary: • Tray 5 control PWB, PL 7.68 Item 8. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Perform the steps that follow: • Clean the feed roll using a cloth dampened with water. • Install a new feed, nudger and retard roll, PL 8.45 Item 2.
Code: 08-115B, 08-117B
Description: Tray 5 Misfeed RAP (65-87 ppm) 08-115 The lead edge of the paper was late to the wait point sensor. 08-117 The lead edge of the paper failed to reach the feed sensor within the correct time after paper feed.
Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-105 tray 5 feed sensor, Q08-105. Press Start. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-105. Refer to: • GP 11 How to Check a Sensor. • P/J505, Tray 5 control PWB • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 feed sensor, PL 8.45 Item 6. • Tray 5 control PWB, PL 7.68 Item 8. Enter dC330 code 08-117 tray 5 feed motor, MOT08-117. Open the door. Press Start. The motor runs. Y↓N→Go to Flag 4. Check MOT08-117. Refer to: • GP 10 How to Check a motor. • P/J511, Tray 5 control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 feed motor, PL 8.40 Item 3. • Tray 5 control PWB, PL 7.68 Item 8. The feed shaft rotates. Y↓N→Check the drive gears between the motor and the feed shaft. Install new components as necessary: • Motor drive gear, PL 8.40 Item 5. • Gear, PL 8.45 Item 18. The feed roll rotates Y↓N→Check the coupling between the feed roll and the clutch. Install new components as necessary: • One way gear, PL 8.45 Item 4. • Clutch, PL 8.45 Item 17. • Feed roll, PL 8.45 Item 2. The nudger roll rotates Y↓N→Check the coupling between the nudger roll and the one way coupling. Check the drive belt between the feed roll and the nudger roll. Install new components as necessary: • One way coupling, PL 8.45 Item 3. • Drive belt, PL 8.40 Item 7. • Nudger roll, PL 8.45 Item 2. The retard roll rotates Y↓N→Check the coupling between the retard roll and the retard clutch. Install new components as necessary: • Retard clutch, PL 8.45 Item 12. • Idler roll, PL 8.45 Item 16. • Retard roll, PL 8.45 Item 2. Enter dC330 code 08-046 tray 5 transport motor, MOT08-046. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT08-046. Refer to: • GP 10 How to Check a Motor. • P/J503, Tray 5 control PWB • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 transport motor, PL 8.40 Item 2. • Tray 5 control PWB, PL 7.68 Item 8. The transport rolls rotate. Y↓N→Check the drive belt and the one way pulley clutch for damage, GP 7. Check the belt tensioner. Install new components as necessary: • Drive belt, PL 8.40 Item 7. • One way pulley clutch, PL 8.45 Item 13. • Take away roller, PL 8.45 Item 14. Enter dC330 code 08-110 T5 wait point sensor, Q08-110. Press Start. NOTE: For trays 1 to 5 the input code 08-100 wait sensor is used to check the operation of the wait sensor. In addition tray 5 uses the input code 08-110 T5 wait point sensor, to check the paper present signal from the IOT PWB to the tray 5 control PWB. Open the left hand door and manually actuate the wait sensor. The display changes. Y↓N→Enter dC330 code 08-100 wait sensor, Q08-100. Press Start. Manually actuate the wait sensor. The display changes. Y↓N→Go to Flag 2. Check Q08-100. Refer to: • GP 11 How to Check a Sensor. • P/J16, IOT PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Wait sensor, PL 7.30 Item 24. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Go to Flag 5. Manually actuate the wait sensor. Check for a signal change on the IOT PWB at P/J12 pin 10 and on the Tray 5 control PWB at P/J512 pin 5. Check the wiring between the IOT PWB and the tray 5 control PWB. Install new components as necessary: • Tray 5 control PWB, PL 7.68 Item 8. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Perform the steps that follow: • Clean the feed roll using a cloth dampened with water. • Install a new feed, nudger and retard roll, PL 8.45 Item 2.
Code: 08-150, 08-151
Description: Registration Jam Entry RAP 08-150 The lead edge of the paper failed to actuate the registration sensor within the correct time after the paper was released from the wait point. 08-151 The trail edge of the paper was late to the registration sensor after the registration clutch, CL08-070 on.
Remedy: Identify the speed of the machine, refer to SCP 7 Machine features. Perform one of the steps that follow: • If the speed of the machine is 32-55 ppm, go to 08-150A, 08-151A Registration Jam RAP (32-55 ppm) • If the speed of the machine is 65 - 87 ppm, go to 08-150B, 08-151B Registration Jam RAP (65-87 ppm).
Code: 08-150A, 08-151A
Description: Registration Jam RAP (32-55 ppm) 08-150 The lead edge of the paper failed to actuate the registration sensor within the correct time after the paper was released from the wait point. 08-151 The trail edge of the paper was late to the registration sensor after the registration clutch, CL08-070 on.
Remedy: NOTE: Ensure that the front door interlock is cheated when checking +24V components. Enter dC330 code 08-150 registration sensor, Q08-150. Press Start. Open the left hand door and manually actuate the registration sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-150. Refer to: • GP 11 How to check a Sensor. • P/J16, IOT PWB. • 01D +3.3V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Registration sensor, (32-55 ppm) PL 8.15 Item 3. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Enter dC330 code 08-100 wait sensor, Q08-100. Press Start. Open the left hand door and manually actuate the wait sensor. The display changes. Y↓N→Go to Flag 2. Check Q08-100. Refer to: • GP 11 How to Check a Sensor. • P/J16, IOT PWB. • 01D +3.3V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Wait sensor, (32-55 ppm) PL 8.15 Item 3. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Enter dC330 code 04-010 main drive motor. Press Start. The motor runs. Y↓N→Go to the 04A Main Drive Motor and Photoreceptor Motor RAP. While the motor is running, add code 08-070 registration clutch, CL08-070. Press Start. NOTE: The registration clutch will switch off after 5 seconds. Switch the registration clutch on / off up to 10 times. The jam clearance knob 4c, PL 8.15 Item 10, rotates when the registration clutch is energized. Y↓N→Go to Flag 3. Check CL08-070. Refer to: • GP 12 How to Check a Solenoid or Clutch. • P/J5, IOT PWB. • P/J17, LVPS. • Fuse, PL 1.10 Item 9, GP 7. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Registration clutch, (32-55 ppm) PL 8.15 Item 7. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Perform the following: • Check the registration transport rolls and registration rolls, (32-55 ppm) PL 8.15 Item 1, GP 7. • Check the drives plate on the registration clutch for damage and contamination. Refer to the replacement procedure. If necessary, install a new registration clutch, PL 8.15 Item 7. • Check the tray 1 and 2 transport motor, PL 8.25 Item 5. Ensure that the motor runs correctly. • Check the tray 1 and 2 transport roll assemblies, transport drive belt and pulleys, PL 8.25 Item 2, PL 8.25 Item 3, GP 7. Install new components as necessary. • Install a new tray 1 and 2 control PWB, PL 7.10 Item 2.
Code: 08-150B, 08-151B
Description: Registration Jam RAP (65-87 ppm) 08-150 The lead edge of the paper failed to actuate the registration sensor within the correct time after the paper was released from the wait point. 08-151 The trail edge of the paper was late to the registration sensor after the registration clutch, CL08-070 on
Remedy: NOTE: Ensure that the front door interlock is cheated when checking +24V components. Enter dC330 code 08-150 registration sensor, Q08-150. Press Start.. Open the left hand door and activate the registration sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-150. Refer to: • GP 11 How to check a Sensor. • P/J16, IOT PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Registration sensor, (65-87 ppm) PL 8.17 Item 3. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Enter dC330 code 08-100 wait sensor, Q08-100. Press Start. Open the left hand door and activate the wait sensor. The display changes. Y↓N→Go to Flag 2. Check Q08-100. Refer to: • GP 11 How to Check a Sensor. • P/J16, IOT PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Wait sensor, PL 7.30 Item 25. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Enter dC330 code 04-010 main drive motor. Press Start. The motor runs. Y↓N→Go to the 04A Main Drive Motor and Photoreceptor Motor RAP. While the motor is running, add code 08-070 registration clutch, CL08-070. Press Start. NOTE: The registration clutch will switch off after 5 seconds. Switch the registration clutch on / off up to 10 times. The jam clearance knob 4c, PL 8.17 Item 10, rotates when the registration clutch is energized. Y↓N→Go to Flag 3. Check CL08-070. Refer to: • GP 12 How to Check a Solenoid or Clutch. • P/J5, IOT PWB. • P/J17, LVPS. • Fuse, PL 1.10 Item 9, GP 7. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Registration clutch, (65-87 ppm) PL 8.17 Item 7. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Perform the following: • Check the registration transport rolls and registration rolls, (65-87 ppm) PL 8.17 Item 1, GP 7. • Check the drives plate on the registration clutch for damage and contamination. Refer to the replacement procedure. If necessary, install a new registration clutch, PL 8.17 Item 7. • Check the tray 1 and 2 transport motor, PL 8.25 Item 5. Ensure that the motor runs correctly. • Check the tray 1 and 2 transport roll assemblies, transport drive belt and pulleys, PL 8.26 Item 1, GP 7. Install new components as necessary. • Install a new tray 1 and 2 control PWB, PL 7.10 Item 2.
Code: 08-155, 08-156
Description: Bypass Tray Registration Jam Entry RAP 08-155 The lead edge of the paper failed to actuate the registration sensor within the correct time after start of feed from the bypass tray. 08-156 The IOT detects that a sheet fed from the bypass has arrived to early at the registration sensor.
Remedy: Identify the speed of the machine, refer to SCP 7 Machine features. Perform one of the steps that follow: • If the speed of the machine is 32-55 ppm, go to 08-155A, 08-156A Bypass Tray Registration Jam RAP (32-55 ppm) • If the speed of the machine is 65-87 ppm, go to 08-155B, 08-156B Bypass Tray Registration Jam RAP (65-87 ppm).
Code: 08-155A, 08-156A
Description: Bypass Tray Registration Jam RAP (32- 55 ppm) 08-155 The lead edge of the paper failed to actuate the registration sensor within the correct time after start of feed from the bypass tray. 08-156 The IOT detects that a sheet fed from the bypass has arrived to early at the registration sensor.
Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-150 registration sensor, Q08-150. Press Start.. Manually actuate the registration sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-150. Refer to: • GP 11 How to Check a Sensor. • P/J5, IOT PWB. • 01D +3.3V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Registration sensor, PL 8.15 Item 3. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Enter dC330 code 04-010 main drive motor, code 08-070 registration clutch, CL08-070. Press Start. The jam clearance knob, 4c, PL 8.15 Item 10, rotates. Y↓N→Go to Flag 3. Check CL08-070. Refer to: • GP 12 How to Check a Solenoid or Clutch. • P/J5, IOT PWB. • P/J17 LVPS. • Fuse, PL 1.10 Item 9, GP 7. Enter dC330 code 08-050 feed solenoid, SOL08-050. Press Start. The solenoid energizes. Y↓N→Go to Flag 2. Check SOL08-050. Refer to: • GP 12 How to Check a Solenoid or Clutch. •. • P/J10, IOT PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Feed solenoid, PL 7.30 Item 4. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Perform the following: • Check the registration transport rolls and registration nip rolls, PL 8.15 Item 1. • If the fault still occurs, check the drives plate on the registration clutch for damage and contamination. Refer to the replacement procedure. • Check the idler roll and upper guide on the feed head. • Clean the feed roll and retard pad using a cloth dampened with water. • If necessary install a new feed and retard pad, PL 7.30 Item 21.