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Code :
  • Code: 08-106
  • Description: Lead Edge Late to Tray 1 Feed Sensor RAP 08-106 The lead edge of the paper was late to tray 1 feed sensor when feeding from tray 2. The fault will also occur when feeding from tray 3 or tray 4 providing the trail edge of the sheet has cleared the tray 4 feed sensor.
  • Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-101 tray 1 feed sensor, Q08-101. Press Start. Open the left hand door and manually actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-101. Refer to: • Component location. • GP 11 How to Check a Sensor. • P/J276, Tray 1 and 2 control PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 1 feed sensor, PL 7.30 Item 24. • Tray 1 and 2 control PWB, PL 7.10 Item 2. Enter dC330 code 08-102 tray 2 feed sensor, Q08-102. Press Start. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 2. Check Q08-102. Refer to: • GP 11 How to Check a Sensor. • P/J276, Tray 1 and 2 control PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 2 feed sensor, PL 7.30 Item 24. • Tray 1 and 2 control PWB, PL 7.10 Item 2. Enter dC330 code 08-025 transport roll drives motor, MOT08-025. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT08-025. Refer to: • GP 10 How to Check a Motor. • P/J273, Tray 1 and 2 control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Transport roll drives motor, PL 8.25 Item 5. • Tray 1 and 2 control PWB, PL 7.10 Item 2. The transport rolls rotate. Y↓N→Check the drive belt and pulleys, PL 8.25 Item 2, PL 8.25 Item 3. Check the following: • The bearing, shaft and rolls on the transport roll assembly, GP 7, PL 8.25 Item 8. • The idler rolls in the left hand door, GP 7, PL 7.30 Item 2. • The transport drive belt, PL 8.25 Item 2. • If the fault occurs when feeding from tray 3 or tray 4 but not tray 2 then check the positioning of the tray 3 / 4 transport pinch rolls, PL 8.30 Item 18, and the transport motor bracket, PL 8.30 Item 14. Install new components as necessary.
  • Code: 08-107
  • Description: Tray 3 Paper Feed Jam RAP (W/O TAG 151) 08-107 The lead edge of the paper was late to tray 4 feed sensor when feeding from tray 3.
  • Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-104 tray 4 feed sensor, Q08-104. Press Start. Manually actuate the tray 4 sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-104. Refer to: • GP 11 How to Check a Sensor. • P/J392, HCF control PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 4 feed sensor, PL 8.31 Item 12. • HCF control PWB, PL 7.20 Item 2. Enter dC330 code 08-045 tray 3 and 4 transport motor, MOT08-045. Press Start. The motor runs. Y↓N→Go to Flag 2. Check MOT08-045. Refer to: • GP 10 How to Check a Motor. • P/J398, HCF control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 3 and 4 transport motor, PL 8.30 Item 7. • HCF control PWB, PL 7.20 Item 2. The transport rolls rotate. Y N. Check the drive belt and drive coupling, PL 8.30 Item 9. Perform the following: •. Check the tray 3 transport rolls, PL 8.35, PL 8.30. • Go to RAP 08-103, 08-113 Tray 3 Misfeed RAP.
  • Code: 08-108
  • Description: Tray 3 or Tray 4 Paper Feed Jam RAP (W/O TAG 151) 08-108 The lead edge of the paper was late to tray 2 feed sensor when feeding from tray 3 or tray 4.
  • Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-102 tray 2 feed sensor, Q08-102. Press Start. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-102. Refer to: • GP 11 How to Check a Sensor. • P/J276, Tray 1 and 2 control PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 2 feed sensor, PL 7.30 Item 24. • Tray 1 and 2 control PWB, PL 7.10 Item 2. Enter dC330 code 08-045 tray 3 and 4 transport motor, MOT08-045. Press Start. The motor runs. Y↓N→Go to Flag 2. Check MOT08-045. Refer to: • GP 10 How to Check a Motor. • P/J398, HCF control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 3 and 4 transport motor, PL 8.30 Item 7. • HCF control PWB, PL 7.20 Item 2. Y↓N→Check the gears and drive belt, PL 8.30 Item 8, PL 8.30 Item 9, GP 7. Perform the following: • Check the tray 3 and tray 4 transport rolls, PL 8.30 Item 18, GP 7. • If the fault occurs when feeding from tray 4. Go to RAP 08-104, 08-114 Tray 4 Misfeed RAP. • If the fault occurs when feeding from tray 3. Check the following, GP 7: – The takeaway roll assembly, PL 8.35 Item 2. – The transport roll assembly, PL 8.35 Item 11. – The transport roll bearing, PL 8.35 Item 3. – Go to RAP 08-103, 08-113 Tray 3 Misfeed RAP
  • Code: 08-115, 08-117
  • Description: Tray 5 Misfeed Entry RAP 08-115 The lead edge of the paper was late to the wait point sensor. 08-117 The lead edge of the paper failed to reach the feed sensor within the correct time after paper feed.
  • Remedy: Identify the speed of the machine, refer to SCP 7 Machine features. Perform one of the steps that follow: • If the speed of the machine is 35-55 ppm, go to 08-115A, 08-117A Tray 5 Misfeed RAP (35-55 ppm) • If the speed of the machine is 65-90 ppm, go to 08-115B, 08-117B Tray 5 Misfeed RAP (65-90 ppm).
  • Code: 08-115A, 08-117A
  • Description: Tray 5 Misfeed RAP (35-55 ppm)
  • Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-105 tray 5 feed sensor, Q08-105. Press Start. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-105. Refer to: • GP 11 How to Check a Sensor. • P/J505, Tray 5 control PWB • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 feed sensor, PL 8.45 Item 6. • Tray 5 control PWB, PL 7.68 Item 8. Enter dC330 code 08-117 tray 5 feed motor, MOT08-117. Open the door. Press Start. The motor runs. Y↓N→Go to Flag 4. Check MOT08-117. Refer to: • GP 10 How to Check a motor. • P/J511, Tray 5 control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 feed motor, PL 8.40 Item 3. • Tray 5 control PWB, PL 7.68 Item 8. The feed shaft rotates. Y↓N→Check the drive gears between the motor and the feed shaft. Install new components as necessary: • Motor drive gear, PL 8.40 Item 5. • Gear 30T bearing, PL 8.40 Item 21. • Gear, PL 8.45 Item 14. The feed roll rotates Y↓N→Check the one way coupling, feed roll and clutch. Install new components as necessary: • One way coupling, PL 8.45 Item 4. • Clutch, PL 8.45 Item 13. • Feed roll, PL 8.45 Item 12. The nudger roll rotates Y↓N→Check the nudger roll and the one way gear. Check the drive belt between the feed roll and the nudger roll. Install new components as necessary: • One way gear, PL 8.45 Item 3. • Drive belt, PL 8.40 Item 7. • Nudger roll, PL 8.45 Item 10. The retard roll rotates Y↓N→Check the retard roll, retard clutch and clutch. Install new components as necessary: • Retard clutch, PL 8.47 Item 11. • Clutch, PL 8.47 Item 7. • Retard roll, PL 8.47 Item 2. Enter dC330 code 08-046 tray 5 transport motor, MOT08-046. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT08-046. Refer to: • GP 10 How to Check a Motor. • P/J503, Tray 5 control PWB • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 transport motor, PL 8.40 Item 2. • Tray 5 control PWB, PL 7.68 Item 8. Run the motor for 30 seconds. The motor runs at a constant speed, without slowing. Y↓N→Install a new tray 5 transport motor, PL 8.40 Item 2. The take away roller rotates. Y↓N→Check the drive belt and the one way pulley clutch for damage, GP 7. Check the belt tensioner. Install new components as necessary: • Drive belt, PL 8.40 Item 7. • One way pulley clutch, PL 8.47 Item 4. • Take away roller, PL 8.47 Item 5. Enter dC330 code 08-110 T5 wait point sensor, Q08-110. Press Start. NOTE: For trays 1 to 5 the input code 08-100 wait sensor is used to check the operation of the wait sensor. In addition tray 5 uses the input code 08-110 T5 wait point sensor, to check the paper present signal from the IOT PWB to the tray 5 control PWB. Open the left hand door and manually actuate the wait sensor. The display changes. Y↓N→Enter dC330 code 08-100 wait sensor, Q08-100. Press Start. Manually actuate the wait sensor. The display changes. Y↓N→Go to Flag 2. Check Q08-100. Refer to: • GP 11 How to Check a Sensor. • P/J5, IOT PWB. • 01D +3.3V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Wait sensor, PL 8.15 Item 3. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Go to Flag 5. Manually actuate the wait sensor. Check for a signal change on the IOT PWB at P/J12 pin 10 and on the tray 5 control PWB at P/J512 pin 5. Check the wiring between the IOT PWB and the tray 5 control PWB. Install new components as necessary: • Tray 5 control PWB, PL 7.68 Item 8. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Perform the steps that follow: • Clean the feed roll using a cloth dampened with water. • Install a new feed, nudger and retard roll, PL 8.45 Item 21.
  • Code: 08-115B, 08-117B
  • Description: Tray 5 Misfeed RAP (65-90 ppm)
  • Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-105 tray 5 feed sensor, Q08-105. Press Start. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-105. Refer to: • GP 11 How to Check a Sensor. • P/J505, Tray 5 control PWB • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 feed sensor, PL 8.45 Item 6. • Tray 5 control PWB, PL 7.68 Item 8. Enter dC330 code 08-117 tray 5 feed motor, MOT08-117. Open the door. Press Start. The motor runs. Y↓N→Go to Flag 4. Check MOT08-117. Refer to: • GP 10 How to Check a motor. • P/J511, Tray 5 control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 feed motor, PL 8.40 Item 3. • Tray 5 control PWB, PL 7.68 Item 8. The feed shaft rotates. Y↓N→Check the drive gears between the motor and the feed shaft. Install new components as necessary: • Motor drive gear, PL 8.40 Item 5. • Gear 30T bearing, PL 8.40 Item 21. • Gear, PL 8.45 Item 14. The feed roll rotates Y↓N→Check the one way coupling, feed roll and clutch. Install new components as necessary: • One way coupling, PL 8.45 Item 4. • Clutch, PL 8.45 Item 13. • Feed roll, PL 8.45 Item 12. The nudger roll rotates Y↓N→Check the nudger roll and the one way gear. Check the drive belt between the feed roll and the nudger roll. Install new components as necessary: • One way gear, PL 8.45 Item 3. • Drive belt, PL 8.40 Item 7. • Nudger roll, PL 8.45 Item 10. The retard roll rotates Y↓N→Check the retard roll, retard clutch and clutch. Install new components as necessary: • Retard clutch, PL 8.47 Item 11. • Idler roll, PL 8.47 Item 7. • Retard roll, PL 8.47 Item 2. Enter dC330 code 08-046 tray 5 transport motor, MOT08-046. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT08-046. Refer to: • GP 10 How to Check a Motor. • P/J503, Tray 5 control PWB • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 5 transport motor, PL 8.40 Item 2. • Tray 5 control PWB, PL 7.68 Item 8. Run the motor for 30 seconds. The motor runs at a constant speed, without slowing. Y↓N→Install a new tray 5 transport motor, PL 8.40 Item 2. The take away roller rotates. Y↓N→Check the drive belt and the one way pulley clutch for damage, GP 7. Check the belt tensioner. Install new components as necessary: • Drive belt, PL 8.40 Item 7. • One way pulley clutch, PL 8.47 Item 4. • Take away roller, PL 8.47 Item 5. Enter dC330 code 08-110 T5 wait point sensor, Q08-110. Press Start. NOTE: For trays 1 to 5 the input code 08-100 wait sensor is used to check the operation of the wait sensor. In addition tray 5 uses the input code 08-110 T5 wait point sensor, to check the paper present signal from the IOT PWB to the tray 5 control PWB. Open the left hand door and manually actuate the wait sensor. The display changes. Y↓N→Enter dC330 code 08-100 wait sensor, Q08-100. Press Start. Manually actuate the wait sensor. The display changes. Y↓N→Go to Flag 2. Check Q08-100. Refer to: • GP 11 How to Check a Sensor. • P/J16, IOT PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Wait sensor, PL 7.30 Item 24. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Go to Flag 5. Manually actuate the wait sensor. Check for a signal change on the IOT PWB at P/J12 pin 10 and on the Tray 5 control PWB at P/J512 pin 5. Check the wiring between the IOT PWB and the tray 5 control PWB. Install new components as necessary: • Tray 5 control PWB, PL 7.68 Item 8. • Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed, PL 1.10 Item 2. Perform the steps that follow: • Clean the feed roll using a cloth dampened with water. • Install a new feed, nudger and retard roll, PL 8.45 Item 21.
  • Code: 08-131
  • Description: Lead Edge Late to Tray 3 Exit Sensor RAP (W/TAG 151) 08-103 The lead edge of the paper sheet fed from tray 3 reached the tray 3 feed sensor but did not reach the tray 3 exit sensor.
  • Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Locate the tray 3 exit sensor, Q08-109.. Enter dC330 code 08-109 tray 3 exit sensor, Q08-109. Press Start. Manually actuate the sensor using white paper. The display changes. Y↓N→Go to Flag 1. Check Q08-109. Refer to: • GP 11 How to Check a Sensor. • P/J19, HCF control PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 3 exit sensor, PL 8.32 Item 6. • HCF control PWB, PL 7.21 Item 2. CAUTION To prevent damage to the feed mechanism, the paper tray must be pulled out before MOT 08- 030 is run in diagnostics. Enter dC330 code 08-030 tray 3 feed motor, MOT08-030. Pull out the tray. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT08-030. Refer to: • GP 10 How to Check a Motor. • P/J4, HCF control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 3 feed motor, PL 8.32 Item 11. • HCF control PWB, PL 7.21 Item 2. Locate the tray 3 feed clutch, CL08-033.. Enter dC330 code 08-030 tray 3 feed motor, MOT08-030, stack the code 08-033 tray 3 feed clutch, CL08-033. Pull out tray 3 and observe the tray 3 feed and nudger rolls. Press Start. The rolls rotate. Y↓N→Go to Flag 3. Check CL08-033. Refer to: • GP 12 How to Check a Solenoid or Clutch. • P/J4, HCF control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • Tray 3 paper feed assembly, PL 8.32 Item 1. • HCF control PWB, PL 7.21 Item 2. Perform the following: • Clean the feed roll, nudger roll and retard roll using a cloth dampened with water. • Check the feed roll, nudger roll and retard roll for wear. If necessary install a new feed roll kit (W/TAG 151), PL 31.11.
  • Code: 08-132
  • Description: Tray 3 Paper Feed Jam RAP (W/TAG 151) 08-132 The lead edge of the paper was late to the HCF exit sensor when feeding from tray 3.
  • Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-108 HCF exit sensor, Q08-104. Press Start. Manually actuate the HCF exit sensor. The display changes. Y↓N→Go to Flag 1. Check Q08-108. Refer to: • GP 11 How to Check a Sensor. • P/J3, HCF control PWB. • 01E +5V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • HCF exit sensor, PL 8.33 Item 3. • HCF control PWB, PL 7.21 Item 2. Enter dC330 code 08-045 HCF transport motor, MOT08-045. Press Start. The motor runs. Y↓N→Go to Flag 2. Check MOT08-045. Refer to: • GP 10 How to Check a Motor. • P/J6, HCF control PWB. • 01G +24V Distribution RAP. • 01B 0V Distribution RAP. Install new components as necessary: • HCF transport motor, PL 8.32 Item 10. • HCF control PWB, PL 7.21 Item 2. The transport rolls rotate. Y↓N→Check the following: •, drive belt, PL 8.36 Item 6. •, drive coupling, PL 8.36 Item 7. •, idler roll assembly, PL 8.36 Item 8. • Tray 3 and 4 transport roll, PL 8.32 Item 4 Perform the 08-103, 08-113 Tray 3 Misfeed RAP.
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