• Code: 381-100-00A
• Description: Wait Sensor Jam RAP (45-55 ppm)
• Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 081-100 wait sensor, Q81-100. Press Start. Manually actuate the wait sensor. The display changes. Y↓N→Go to Flag 1. Check Q81-100. Refer to: • GP 11 How to Check a Sensor. • P/J5, IOT PWB. • 301D +3.3V Distribution RAP. • 301B 0V Distribution RAP. If necessary, install a new wait sensor, PL 80.15 Item 3. If the problem persists, perform the OF7 IOT PWB Diagnostics RAP. Enter dC330 code 081-101 tray 1 feed sensor, Q81-101. Press Start. Open the bypass tray and left door assembly. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 2. Check Q81-101. Refer to: • GP 11 How to Check a Sensor. • P/J276, Tray 1 and 2 control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 1 feed sensor, PL 70.30 Item 24. • Tray 1 and 2 control PWB, PL 70.10 Item 2. Enter dC330 code 081-025 transport roll drives motor, MOT81-025. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT81-025. Refer to: • GP 10 How to Check a Motor. • P/J273, Tray 1 and 2 control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Transport roll drives motor, PL 80.25 Item 5. • Tray 1 and 2 control PWB, PL 70.10 Item 2. The transport rolls rotate. Y↓N→Refer to GP 7. Check the drive belt and gears, PL 80.25 Item 2 and PL 80.25 Item 3. Refer to GP 7. Check the following, install new components as necessary: • The bearing, shaft and rolls on the transport roll assembly, PL 80.25 Item 8. • The idler rolls in the left door, PL 70.30 Item 2. • The transport drive belt, PL 80.25 Item 2. • The transport rolls for wear, PL 80.25 Item 8.

• Code: 381-100-00B
• Description: Wait Sensor Jam RAP (65-90 ppm)
• Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 081-100 wait sensor, Q81-100. Press Start. Manually actuate the wait sensor. The display changes. Y↓N→Go to Flag 1. Check Q81-100. Refer to: • GP 11 How to Check a Sensor. • P/J16, IOT PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. If necessary, install a new wait sensor, PL 70.30 Item 25. If the problem persists, perform the OF7 IOT PWB Diagnostics RAP. Enter dC330 code 081-101 tray 1 feed sensor, Q81-101. Press Start. Open left door and manually actuate the sensor. The display changes. Y↓N→Go to Flag 2. Check Q81-101. Refer to: • GP 11 How to Check a Sensor. • P/J276, Tray 1 and 2 control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 1 feed sensor, PL 70.30 Item 24. • Tray 1 and 2 control PWB, PL 70.10 Item 2. Enter dC330 code 081-025 transport roll drives motor, MOT81-025. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT81-025. Refer to: • GP 10 How to Check a Motor. • P/J276, Tray 1 and 2 control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Transport roll drives motor, PL 80.25 Item 5. • Tray 1 and 2 control PWB, PL 70.10 Item 2. The transport rolls rotate. Y↓N→Refer to GP 7. Check the drive belt and gears, PL 80.25. Refer to GP 7. Check the following, install new components as necessary: • The bearing, shaft and rolls on the transport roll assembly, PL 80.25 Item 8. • The idler rolls in the left door, PL 70.30 Item 2. • The transport drive belt, PL 80.25 Item 2. • The transport rolls for wear, PL 80.25 Item 8.

• Code: 381-101-00, 381-111-00
• Description: Tray 1 Misfeed RAP 381-101-00 The lead edge of the paper failed to actuate the tray 1 feed sensor within the correct time after feeding paper from tray 1. 381-111-00 The trail edge of the paper failed to deactuate the tray 1 feed sensor within the correct time after the sensor was made.
• Remedy: NOTE: The front door interlock must be cheated when checking +24V components. NOTE: To help fault diagnosis, install the tray 1 paper feed assembly in the tray 2 paper feed assembly position. With tray 1 removed, the operation of the feed assembly can be observed. Refer to. Enter dC330 code 081-101 tray 1 feed sensor, Q81-101.. Press Start. Open the bypass tray and left door assembly. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q81-101. Refer to: • GP 11 How to Check a Sensor. • P/J276, Tray 1 and 2 control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 1 feed sensor, PL 70.30 Item 25. • Tray 1 and 2 control PWB, PL 70.10 Item 2. Enter dC330 code 081-025 transport roll drives motor, MOT81-025. Press Start. The motor runs. Y↓N→Go to Flag 2. Check MOT81-025. Refer to: • GP 10 How to Check a Motor. • P/J273, Tray 1 and 2 control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Transport roll drives motor, PL 80.25 Item 5. • Tray 1 and 2 control PWB, PL 70.10 Item 2. The transport rolls rotate. Y↓N→Check the drive belt, PL 80.25 Item 2, pulley, PL 80.25 Item 3 and pulley idler, PL 80.25 Item 4. CAUTION To prevent damage to the feed mechanism, the paper tray must be pulled out before MOT81- 010 is run in service mode. Enter dC330 code 081-010 tray 1 feed/elevator motor, MOT81-010. Pull out the tray. Press Start. The feed rolls rotate. Y↓N→Remove the feed assembly from the machine. Manually rotate the feed roll shaft. The drive gears rotate. Y↓N→Check the drive gears for damage. If necessary install new components, PL 80.26. Install the tray 1 feed assembly. Go to Flag 3. Check MOT81-010. Refer to: • GP 10 How to Check a Motor. • P/J274, Tray 1 and 2 control PWB. • 301D +3.3V Distribution RAP. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Instal new components as necessary: • Tray 1 elevator motor, PL 80.26 Item 6. • Tray 1 and 2 control PWB, PL 70.10 Item 2. The nudger roll rotates. Y↓N→Check the nudger roll drive belt and drive coupling for damage. If necessary install new components, PL 80.26. Remove the paper tray. Manually activate the retard nip split mechanism. The retard roll moves against the feed roll. Y↓N→Check the retard roll drive coupling and mechanism for damage. If necessary install new components, PL 80.26. Perform the following: • Clean the feed roll using a cloth dampened with water. • Check the roll assembly, PL 80.26 Item 3. • Check the paper feed assembly, PL 80.26 Item 1. A

• Code: 381-102-00, 381-112-00
• Description: Tray 2 Misfeed RAP 381-102-00 The lead edge of the paper failed to actuate the tray 2 feed sensor within the correct time after feeding paper from tray 2. 381-112-00 The trail edge of the paper failed to deactuate the tray 2 feed sensor within the correct time after the sensor was made.
• Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 081-102 tray 2 feed sensor, Q81-102.. Press Start. Open the bypass tray and left door assembly. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 1.Check Q81-102. Refer to: • GP 11 How to Check a Sensor. • P/J276, Tray 1 and 2 control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 2 feed sensor, PL 70.30 Item 24. • Tray 1 and 2 control PWB, PL 70.10 Item 2. Enter dC330 code 081-025 transport roll drives motor, MOT81-025. Press Start. The motor runs. Y↓N→Go to Flag 2. Check MOT81-025. Refer to: • GP 10 How to Check a Motor. • P/J273, Tray 1 and 2 control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Transport roll drives motor, PL 80.25 Item 5. • Tray 1 and 2 control PWB, PL 70.10 Item 2. The transport rolls rotate. Y↓N→Refer to GP 7. Check the drive belt and gears, PL 80.25 Item 2. CAUTION To prevent damage to the feed mechanism, the paper tray must be pulled out before MOT81- 020 is run in service mode. Enter dC330 code 081-020 tray 2 feed/elevator motor, MOT81-020. Pull out the tray. Press Start. The motor runs. Y↓N→Remove the feed assembly from the machine. Manually rotate the feed roll shaft. The feed rolls rotate. Y↓N→Check the drive gears for damage. If necessary install new components, PL 80.26. Install the tray 2 feed assembly. Go to Flag 3. Check MOT81-020. Refer to: • GP 10 How to Check a Motor. • P/J275, Tray 1 and 2 control PWB. • 301E +5V Distribution RAP. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Instal new components as necessary: • Tray 2 feed/elevator motor, PL 80.26 Item 6. • Tray 1 and 2 control PWB PL 70.10 Item 2. The nudger roll rotates. Y↓N→Check the nudger roll drive belt and drive coupling for damage. If necessary install new components, PL 80.26. Remove the paper tray. Manually activate the retard nip split mechanism. The retard roll moves against the feed roll. Y↓N→Check the retard roll drive coupling and mechanism for damage. If necessary install new components, PL 80.26. Perform the following: • Clean the feed roll using a cloth dampened with water. • Check the feed roll assembly, PL 80.26 Item 3.

• Code: 381-103-00, 381-113-00
• Description: Tray 3 Misfeed RAP 381-103-00 The lead edge of the paper failed to actuate the tray 3 feed sensor within the correct time after feeding paper from tray 3. 381-113-00 Tray 3 sensor did not de-actuate within the correct time after the sensor was actuated.
• Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Locate the tray 3 feed sensor. Enter dC330 code 081-103 tray 3 feed sensor, Q81- 103. Press Start. Manually actuate the sensor using white paper. The display changes. Y↓N→Go to Flag 1. Check Q81-103. Refer to: • GP 11 How to Check a Sensor. • P/J4, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 3 feed sensor, PL 80.32 Item 6. • HCF control PWB, PL 70.21 Item 2. Enter dC330 code 081-045 HCF transport motor, MOT81-045. Press Start. The motor runs. Y↓N→Go to Flag 2. Check MOT81-045. Refer to: •. • GP 10 How to Check a Motor. • P/J6, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • HCF transport motor, PL 80.36 Item 13. • HCF control PWB, PL 70.21 Item 2. Observe the tray 3 and 4 transport roll, PL 80.32 Item 4 and the takeaway roll assembly, PL 80.36 Item 2. The transport roll and takeaway roll rotate. Y↓N→Check the following: • Drive coupling, PL 80.36 Item 7. • Drive belt, PL 80.36 Item 6. • Transport gear pulley, PL 80.36 Item 12. CAUTION To prevent damage to the feed mechanism, the paper tray must be pulled out before MOT81- 030 is run in service mode. Enter dC330 code 081-030 tray 3 feed motor, MOT81-030. Pull out the tray. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT81-030. Refer to: •. • GP 10 How to Check a Motor. • P/J1, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 3 feed motor, PL 80.32 Item 11. • HCF control PWB, PL 70.21 Item 2. Locate the tray 3 feed clutch. Enter dC330 code 081-030 tray 3 feed motor, MOT81- 030, stack the code 081-033 tray 3 feed clutch, CL81-033. Pull out tray 3. Observe the tray 3 feed and nudger rolls. Press Start. The rolls rotate. Y↓N→Go to Flag 4. Check CL81-033. Refer to: • GP 12 How to Check a Solenoid or Clutch. • P/J4, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 3 paper feed assembly, PL 80.32 Item 1. • HCF control PWB, PL 70.21 Item 2. Perform the following: • Clean the feed roll, nudger roll and retard roll using a cloth dampened with water. • Check the feed roll, nudger roll and retard roll for wear. If necessary install a new feed/ nudger/retard roll spares kit, PL 31.13 Item 14. • Perform the following adjustments: – ADJ 80.3 Tray 3 and Tray 4 Retard Roll Pressure. – ADJ 80.4 Tray 3 and Tray 4 Nudger Roll Pressure. • Check the tray 3 stack height sensor actuator on the feed assembly, PL 80.32 Item 7. • Check the tray is level. 1. Pull out tray 3. Remove all the paper from the tray. 2. Remove the tray 3 front cover. 3. Manually elevate the tray to the top of its travel by rotating the elevator cable drum at the front of the tray. 4. At the three locations where the metal paper tray protrudes through the outer plastic frame of tray 3, check that the top surface of the metal paper tray is the same distance from the inside top of the slots 5. If the tray is not level, install new elevator cables, PL 70.18. • Check the tray 3 paper tray guide, PL 70.19 Item 7 for paper cut damage. • If the fault still occurs, refer to GP 7 and check the following: – The takeaway roll assembly, PL 80.36 Item 2. – The idler roll assembly, PL 80.36 Item 8. – The tray 3 and 4 transport roll, PL 80.32 Item 4. – The idler roll assembly, PL 80.33 Item 2.

• Code: 381-104-00, 381-114-00
• Description: Tray 4 Misfeed RAP 381-104-00 The lead edge of the paper failed to actuate the tray HCF exit sensor within the correct time after feeding paper from tray 4. 381-114-00 The HCF exit sensor did not de-actuate within the correct time after the sensor was actuated.
• Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 081-104 tray 4 feed sensor, Q81-104. Press Start. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q81-104. Refer to: • GP 11 How to Check a Sensor. • P/J3, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 4 feed sensor, PL 80.33 Item 3. • HCF control PWB, PL 70.21 Item 2. Enter dC330 code 081-045 HCF transport motor, MOT81-045. Press Start. The motor runs. Y↓N→Go to Flag 2. Check MOT81-045. Refer to: • GP 10 How to Check a Motor. • P/J6, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • HCF transport motor, PL 80.36 Item 13. • HCF control PWB, PL 70.21 Item 2. Observe the tray 3 and 4 transport roll, PL 80.32 Item 4 and the takeaway roll assembly, PL 80.36 Item 2. The transport roll and takeaway roll rotate. Y↓N→Check the following: • Drive coupling, PL 80.36 Item 7. • Drive belt, PL 80.36 Item 6. • Transport gear pulley, PL 80.36 Item 12. • Check the idler shaft of the transport gear pulley. If the weld of the idler shaft on the HCF frame has broken, install an idle gear shaft spare kit, PL 31.14 Item 7/ CAUTION To prevent damage to the feed mechanism, the paper tray must be pulled out before MOT81- 040 is run in service mode. Enter dC330 code 081-040 tray 4 feed motor, MOT81-040. Pull out the tray. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT81-040. Refer to: • GP 10 How to Check a motor. • P/J5, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 4 feed motor, PL 80.33 Item 10. • HCF control PWB, PL 70.21 Item 2. Locate the tray 4 feed clutch. Enter dC330 code 081-040 tray 4 feed motor, MOT81- 040, stack the code 081-034 tray 4 feed clutch, CL81-034. Pull out tray 4. Observe the tray 4 feed and nudger rolls. Press Start. The rolls rotate. Y↓N→Go to Flag 4. Check CL81-034. Refer to: • GP 12 How to Check a Solenoid or Clutch. • P/J5, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 4 paper feed assembly, PL 80.33 Item 1. • HCF control PWB, PL 70.21 Item 2. Perform the following: • Clean the feed roll, nudger roll and retard roll using a cloth dampened with water. • Check the feed roll, retard roll and nudger roll for wear. If necessary install a new feed/ nudger/retard roll spares kit, PL 31.13 Item 14. • Perform the following adjustments: – ADJ 80.3 Tray 3 and Tray 4 Retard Roll Pressure. – ADJ 80.4 Tray 3 and Tray 4 Nudger Roll Pressure. • Check the tray 4 stack height sensor actuator on the feed assembly, PL 80.33. • Check the tray is level. 1. Pull out tray 4 and remove all of the paper from the tray. 2. Remove the tray 4 front cover. 3. Manually elevate the tray to the top of its travel by rotating the elevator cable drum at the front of the tray. 4. At the three locations where the metal paper tray protrude through the plastic outer frame of tray 4, check that the top surface of the metal paper tray is the same distance from the inside top of the slots. 5. If the tray is not level then install new elevator cables, PL 70.18. • Check the tray 4 paper tray guide for paper cut damage. If necessary, install new components, PL 70.19 Item 6.

• Code: 381-106-00
• Description: Lead Edge Late to Tray 1 Feed Sensor RAP 381-106-00 The lead edge of the paper was late to tray 1 feed sensor when feeding from tray 2. The fault will also occur when feeding from tray 3 or tray 4 providing the trail edge of the sheet has cleared the tray 4 feed sensor.
• Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 081-101 tray 1 feed sensor, Q81-101. Press Start. Open the bypass tray and left door assembly. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q81-101. Refer to: • GP 11 How to Check a Sensor. • P/J276, Tray 1 and 2 control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 1 feed sensor, PL 70.30 Item 24. • Tray 1 and 2 control PWB, PL 70.10 Item 2. Enter dC330 code 081-102 tray 2 feed sensor, Q81-102. Press Start. Manually actuate the sensor. The display changes. Y↓N→Go to Flag 2. Check Q81-102. Refer to: • GP 11 How to Check a Sensor. • P/J276, Tray 1 and 2 control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 2 feed sensor, PL 70.30 Item 24. • Tray 1 and 2 control PWB, PL 70.10 Item 2. Enter dC330 code 081-025 transport roll drives motor, MOT81-025. Press Start. The motor runs. Y↓N→Go to Flag 3. Check MOT81-025. Refer to: • GP 10 How to Check a Motor. • P/J273, Tray 1 and 2 control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Transport roll drives motor, PL 80.25 Item 5. • Tray 1 and 2 control PWB, PL 70.10 Item 2. The transport rolls rotate. Y↓N→Check the drive belt and pulleys, PL 80.25 Item 2 and PL 80.25 Item 3. Refer to GP 7. Check the following, install new components as necessary: • The bearing, shaft and rolls on the transport roll assembly, PL 80.25 Item 8. • The idler rolls in the left door, PL 70.30 Item 2. • The transport drive belt, PL 80.25 Item 2.

• Code: 381-107-00, 381-132-00
• Description: Tray 3 Paper Feed Jam RAP 381-107-00 The lead edge of the paper was late to the HCF exit sensor sensor when feeding from tray 3. 381-132-00 The lead edge of the paper was late to the HCF exit sensor when feeding from tray 3.
• Remedy: NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 081-108 HCF exit sensor, Q81-108. Press Start. Manually actuate the HCF exit sensor. The display changes. Y↓N→Go to Flag 1. Check Q81-108. Refer to: • GP 11 How to Check a Sensor. • P/J3, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • HCF exit sensor, PL 80.33 Item 3. • HCF control PWB, PL 70.21 Item 2. Enter dC330 code 081-045 HCF transport motor, MOT81-045. Press Start. The motor runs. Y↓N→Go to Flag 2. Check MOT81-045. Refer to: • GP 10 How to Check a Motor. • P/J6, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • HCF transport motor, PL 80.36 Item 13. • HCF control PWB, PL 70.21 Item 2. The transport rolls rotate. Y↓N→Check the following: • Drive belt, PL 80.36 Item 6. • Drive coupling, PL 80.36 Item 7. • Idler roll assembly, PL 80.36 Item 8. • Tray 3 and 4 transport roll, PL 80.32 Item 4. Perform the 381-103-00, 381-113-00 Tray 3 Misfeed RAP.