Description: Tray 1 and 2 Wrong Size Paper RAP Use this RAP when the paper fed from the tray does not match the paper size indicated by the tray paper size switch. Tray 1 and tray 2 feed mechanisms are identical.
Remedy: Check the relevant tray: • For tray 1, refer to Table 1. Compare the paper size in the tray to the size switches actuated. • For tray 2, refer to Table 2. Compare the paper size in the tray to the size switches actuated. Enter dC330 and the relevant component control codes as shown in the tables. Press Start. Manually actuate the paper size switches. The display changes each time the switches are actuated. Y↓N→For tray 1, go to Flag 1. For tray 2, go to Flag 2. Check the relevant size switch. Refer to: • GP 13 How to Check a Switch. •. •. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. If necessary, install a new tray 1 and 2 control PWB, PL 70.10 Item 2. Perform the following: • Check the relevant paper tray, PL 70.10 Item 26 or PL 70.10 Item 27. • Check the paper size leaf spring, PL 70.10 Item 3. • Check the relevant tray cam assembly, PL 70.10 Item 7. • Go to dC301 NVM Initialization. Perform the copier NVM initialisation.
Code: 372-100-00
Description: Tray 2 Elevator Lift Failure RAP 372-100-00 Tray 2 stack height sensor did not actuate within the correct time after the feed/elevator motor turned on.
Remedy: Enter dC330 code 072-330 tray 2 stack height sensor, Q72-330. Press Start. Pull out tray 2, then push fully home. The display changes. Y↓N→Go to Flag 1. Check Q72-330. Refer to: • GP 11 How to Check a Sensor. • P/J275, Tray 1 and 2 control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 2 stack height sensor, PL 80.26 Item 8. • Tray 1 and 2 control PWB, PL 70.10 Item 2. CAUTION To prevent damage to the elevator and paper feed mechanism, the paper tray must be pulled out before MOT72-010 is run in service mode. Enter dC330 code 072-010 tray 2 elevator motor, MOT72-010. Pull out tray 2. Press Start. The motor runs. Y↓N→Go to Flag 2. Check MOT72-010. Refer to: • GP 10 How to Check a Motor. • P/J275, Tray 1 and 2 control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP Install new components as necessary: • Tray 2 elevator motor, PL 80.26 Item 6. • Tray 1 and 2 control PWB, PL 70.10 Item 2. Perform the following: • Check the elevator motor drive gears. • Check the tray 2 stack height mechanism on the feeder assembly, If the fault remains, go to the 371A Tray 1 and Tray 2 Empty RAP.
Code: 372-500-00
Description: Tray 2 Open During Run RAP 372-500-00 Tray 2 was open during run when the paper is fed from tray 2.
Remedy: Enter dC330 code 072-300 tray 2 home switch, S72-300. Press Start. Open, then fully close the tray. The display changes. Y↓N→Go to Flag 1. Check S72-300. +5V is measured at the switch terminal on the PWB. Y↓N→Check the +5V supply. Refer to: • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. If necessary, install a tray 1 and 2 control PWB, PL 70.10 Item 2. Install a tray 1 and 2 control PWB, PL 70.10 Item 2. Perform the following: • Check that the paper size leaf spring is mounted correctly, PL 70.10 Item 3. • Check the actuator on the paper tray. • If the fault remains, install a new tray 1 and 2 control PWB, PL 70.10 Item 2.
Code: 373-100-00
Description: Tray 3 Elevator Lift Failure RAP 373-100-00 Tray 3 stack height sensor did not actuate within the correct time after the elevator motor turned on. NOTE: Rapid closure of tray 4 when tray 3 is being elevated may cause this fault.
Remedy: Enter dC330 code 073-300 tray 3 home sensor, Q73-300. Press Start. Pull out tray 3, then push fully home. The display changes. Y↓N→Go to Flag 1. Check S73-300. Refer to: • GP 11 How to Check a Sensor. • P/J1, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP Install new components as necessary: • Tray 3 home sensor, PL 70.21 Item 4. • HCF control PWB, PL 70.21 Item 2. Enter dC330 code 073-330 tray 3 stack height sensor, Q73-330. Press Start. Pull out tray 3. Manually activate the stack height sensor on the paper feed assembly. The display changes Y↓N→Go to Flag 2. Check Q73-330. Refer to: • GP 11 How to Check a Sensor. • P/J1, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 3 stack height sensor, PL 80.32 Item 7. • HCF control PWB, PL 70.21 Item 2. Disconnect P/J10 on the HCF control PWB. Connect a service meter between pin 1 and pin 2 on the wiring side of the connector. Continuity is measured when the stack limit switch is deactuated and an open circuit is measured when the switch is actuated. Y↓N→Go to Flag 3. Check the tray 3 over elevate switch. Refer to: • GP 13 How to Check a Switch. • P/J10, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 3 over elevate switch, PL 80.32 Item 8. • HCF control PWB, PL 70.21 Item 2. CAUTION To prevent damage to the elevator and paper feed mechanism, the paper tray must be pulled out before MOT07-030 is run in service mode. Re-connect P/J10. Enter dC330 code 073-010 tray 3 elevator motor, MOT73-010. Pull out tray 3. Press Start. The motor runs. Y↓N→Go to Flag 4. Check MOT73-010. Refer to: • GP 10 How to Check a Motor. • P/J13, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP Install new components as necessary: • Tray 3 elevator motor, PL 70.21 Item 1. • HCF control PWB, PL 70.21 Item 2. Perform the following: • Check the elevator cables, PL 70.18 Item 4, PL 70.18 Item 6 and PL 70.18 Item 8. • Check the elevator drives gear coupling, PL 70.19 Item 10. If the fault remains, go to the 373B Tray 3 or Tray 4 Out of Paper RAP.
Code: 373-500-00
Description: Tray 3 Open During Run RAP 373-500-00 Tray 3 was opened during run when the paper is fed from tray 3.
Remedy: Enter dC330 code 073-300, tray 3 home sensor, Q73-300. Press Start. Open, then fully close the tray. The display changes. Y↓N→Go to Flag 1. Check Q73-300. Refer to: • GP 11 How to Check a Sensor. • P/J1, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 3 home sensor, PL 70.21 Item 4. • HCF control PWB, PL 70.21 Item 2. Check the sensor holder, PL 70.21 Item 3. If the fault remains, install new components as necessary: • Tray 3 home sensor, PL 70.21 Item 4. • HCF control PWB, PL 70.21 Item 2.
Code: 373A
Description: Tray 3 and Tray 4 False Low Paper Level RAP Use this RAP when the copier displays tray 3 or tray 4 is low on paper when the tray is full. The tray is low on paper message will appear when the tray capacity is at 10%. The machine measurers the time taken for the tray to elevate after being closed, to determine the amount of paper remaining in tray 3 or tray 4. This measurement only occurs if the tray has been open for a minimum of 30 seconds. If the tray is closed within 30 seconds the time-out of the last known paper level is used and no new timing is calculated. NOTE: A low paper condition will be declared if the stack is below approximately 190 sheets.
Remedy: Pull out the relevant tray and allow it to move fully down. Close the tray. The tray moves up. Y↓N→Go to the relevant procedure: • 373-100-00 Tray 3 Elevator Lift Up Failure RAP. • 374-100-00 Tray 4 Elevator Lift Up Failure RAP. Pull out the relevant tray. Load a ream of paper (500 sheets). Wait for 30 seconds before closing the tray. The message, Tray is low on paper, has changed. Y↓N→For tray 3, go to Flag 1. Check the tray 3 level encoder, Q73-340. For tray 4, go to Flag 2. Check the tray 4 level encoder Q74-340. Refer to: • GP 11 How to Check a Sensor. NOTE: In this check, place a piece of paper between the sensor. The check is difficult due to the problem in moving the timing disc. •. • P/J2, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary. • Tray 3 elevator motor, PL 70.21 Item 1. • Tray 4 elevator motor, PL 70.21 Item 1. • HCF control PWB, PL 70.21 Item 2. The low paper sensor appears to be working correctly. If the customer is only adding small amounts of paper at a time then the message (Tray is low on paper) will be displayed. If the tray is filled with 190 sheets or more, the message is cancelled.
Code: 373B
Description: Tray 3 or Tray 4 Out of Paper RAP Use this RAP when an incorrect tray 3 or tray 4 out of paper message is displayed.
Remedy: Refer. Enter the relevant code to monitor the tray empty sensor: • Tray 3 empty sensor, Q73-320. Enter dC330 code 073-320. Press Start. • Tray 4 empty sensor, Q74-320. Enter dC330 code 074-320. Press Start. Actuate the tray empty sensor with a piece of paper. The display changes. Y↓N→For tray 3, go to Flag 1. Check Q73-320. For tray 4, go to Flag 2. Check Q74-320. Refer to: • GP 11 How to Check a Sensor. • Tray 3 P/J1, HCF control PWB. • Tray 4 P/J3, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 3 empty sensor, PL 80.32 Item 6. • Tray 4 empty sensor, PL 80.33 Item 3. • HCF Control PWB, PL 70.21 Item 2. Remove the relevant tray front cover, refer to Tray 3 and Tray 4 Removal. Close the relevant tray. The feed roll assembly drops when the tray is closed. Y↓N→Remove the relevant paper feed assembly Tray 3 Paper Feed Assembly orray 4 Paper Feed Assembly. Ensure the lever is undamaged and operates correctly. If necessary, install a new paper feed assembly, PL 80.32 Item 1 (Tray 3) or PL 80.33 Item 1 (Tray 4). The fault may be intermittent, check the wiring and connectors between the HCF control PWB and the sensor, refer to GP 7.
Code: 374-100-00
Description: Tray 4 Elevator Lift Failure RAP 374-100-00 Tray 4 stack height sensor did not actuate within the correct time after the elevator motor turned on. NOTE: Rapid closure of tray 3 when tray 4 is being elevated may cause this fault.
Remedy: Enter dC330 code 074-300 tray 4 home sensor, Q74-300. Press Start. Pull out tray 4, then push fully home. The display changes. Y↓N→Go to Flag 1. Check Q74-300. Refer to: • GP 11 How to Check a Sensor. • P/J3, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 4 home sensor, PL 70.21 Item 4. • HCF control PWB, PL 70.21 Item 2. Enter dC330 code 074-330 tray 4 stack height sensor, Q74-330. Press Start. Pull out tray 4. Manually actuate the stack height sensor on the paper feed assembly. The display changes. Y↓N→Go to Flag 2. Check Q74-330. Refer to: • GP 11 How to Check a Sensor. • P/J3, HCF control PWB. • 301E +5V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 4 stack height sensor, PL 80.33 Item 6. • HCF control PWB, PL 70.21 Item 2. Disconnect P/J12 on the HCF control PWB. Connect a service meter between pin 1 and pin 2 on the wiring side of the connector. Continuity is measured when the stack limit switch is deactuated and open circuit is measured when the switch is actuated. Y↓N→Go to Flag 3. Check the tray 4 over elevate switch. Refer to: • GP 13 How to Check a Switch. • P/J12, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 4 over elevate switch, PL 80.33 Item 9. • HCF control PWB, PL 70.21 Item 2. CAUTION To prevent damage to the elevator and paper feed mechanism, the paper tray must be pulled out before MOT74-010 is run in service mode. Enter dC330 code 074-010 tray 4 elevator motor, MOT74-010. Pull out tray 4. Press Start. The motor runs. Y↓N→Go to Flag 4. Check MOT74-010. Refer to: • GP 10 How to Check a Motor. • P/J14, HCF control PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • Tray 4 elevator motor, PL 70.21 Item 1. • HCF control PWB, PL 70.21 Item 2. Perform the following: • Check the elevator cables, PL 70.18 Item 4, PL 70.18 Item 5 and PL 70.18 Item 7. • Check elevator drives gear coupling, PL 70.19 Item 10. If the fault remains, go to 373B Tray 3 or Tray 4 Out of Paper RAP.