• Code: 311-043-00-110, 311-350-00-110
• Description: Hole Punch Operation Failure RAP 311-043-00-110 The hole punch fails to perform a punch cycle. 311-350-00-110 The hole punch is not at the home position.
• Remedy: Go to Flag 5. Check the link between P/J307 pins 10 and 11 on the 2K LCSS PWB. The link is good. Y↓N→Repair the wiring or connector. Enter dC330 code 011-351. Actuate the punch head present sensor, Q11-351. The display changes. Y↓N→Go to Flag 2. Check Q11-351. Refer to: • 311G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J307, 2K LCSS PWB. • 311D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Punch head home sensor, PL 11.6 Item 1. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 011-350. Actuate the punch head home sensor, Q11-350. The display changes. Y↓N→Go to Flag 1. Check Q11-350. Refer to: • 311G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J307, 2K LCSS PWB. • 311D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Punch head home sensor, PL 11.6 Item 1. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 011-043, hole punch motor, MOT11-042. The punch cycles. Y↓N→Go to Flag 3. Check MOT11-042. Refer to: • 311G-110 2K LCSS PWB Damage RAP. • GP 10, How to Check a Motor. • P/J311, 2K LCSS PWB. • 311D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Hole punch motor assembly, PL 11.6 Item 2. • 2K LCSS PWB, PL 11.26 Item 1. NOTE: The chad bin collects the pieces of paper cut out by the hole punch. The chad bin level sensor will not operate if the bin is incorrectly installed. Ensure the chad bin is fully inserted and the lever engages in the slot. Enter dC330 code 011-348 chad bin level sensor, Q11-348. Use a strip of paper actuate Q11-348. The display changes. Y↓N→Go to Flag 4. Check Q11-348. Refer to: • 311G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J307, 2K LCSS PWB. • 311D-110 2K LCSS Power Distribution RAP. Install new components as follows. • Chad bin level sensor, PL 11.6 Item 7. • 2K LCSS PWB, PL 11.26 Item 1. Perform SCP 5 Final Actions.

• Code: 311-043-00-150, 311-046-00-150
• Description: LVF BM Hole Punch Operation Failure RAP 311-043-00-150 The hole punch fails to perform a punch cycle. 311-046-00-150 The hole punch is not at the home position.
• Remedy: Go to Flag 5. Check the link between P/J307 pins 10 and 11, LVF PWB. The link is good. Y↓N→Repair the wiring or connector. Enter dC330, code 011-351, actuate the punch head present sensor, Q11-351. The display changes. Y↓N→Go to Flag 2. Check Q11-351. Refer to: • GP 11 How to Check a Sensor. • P/J307, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Punch head home sensor, PL 11.54 Item 1. • LVF PWB, PL 11.90 Item 8. Enter dC330 code 011-350, actuate the punch head home sensor, Q11-350. The display changes. Y↓N→Go to Flag 1. Check Q11-350. Refer to: • GP 11 How to Check a Sensor. • P/J307, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Punch head home sensor, PL 11.54 Item 1. • LVF PWB, PL 11.90 Item 8. Enter dC330 code 011-043, hole punch motor MOT11-042. The punch cycles. Y↓N→Go to Flag 3. Check MOT11-042. Refer to: • GP 10, How to Check a Motor. • P/J311, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Hole punch motor assembly, PL 11.54 Item 2. • LVF PWB, PL 11.90 Item 8. NOTE: The chad bin collects the pieces of paper cut out by the hole punch. The chad bin level sensor will not operate if the bin is incorrectly installed. Ensure the chad bin is fully inserted and the lever engages in the slot. Enter dC330, code 011-348 chad bin level sensor, Q11-348. Use a strip of paper actuate Q11-348. The display changes. Y↓N→Go to Flag 4. Check Q11-340. Refer to: • GP 11 How to Check a Sensor. • P/J307, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as follows. • Chad bin full sensor, PL 11.54 Item 7. • LVF PWB, PL 11.90 Item 8. Perform SCP 5 Final Actions.

• Code: 311-044-00-171 ... 311-047-00-171
• Description: Punch Unit Head and Position RAP 311-044-00-171 The punch head has failed to return to the home position. 311-045-00-171 The punch head has failed to move from the home position. 311-046-00-171 The punch unit has failed to return to the home position. 311-047-00-171 The punch unit has failed to move from the home position.
• Remedy: shows the location of the components. Enter dC330 code 011-043 for the punch head motor, MOT11-043. MOT11-043 runs. Y↓N→Go to Flag 2. Check the wiring from the motor to the PWB. Repair as necessary. Check the punch head motor, MOT11-043. Refer to: • GP 10 How to Check a Motor. • P/J502, HVF Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • HVF hole punch assembly, PL 11.153 Item 1 • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-350 for the punch head home sensor and stack the code 011-043 for the punch head motor. Observe the condition of the sensor on the UI. The display changes. Y↓N→Go to Flag 1. Check the wiring from the sensor to the PWB. Repair as necessary. Check the punch head home sensor, Q11-350. Refer to: • GP 11 How to Check a Sensor. • P/J501, HVF Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • HVF hole punch assembly, PL 11.153 Item 1 • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-045 for the motor to travel in the forward direction, or enter the code 011-046 for the motor to travel in the reverse direction. MOT11-045 runs. Y↓N→Go to Flag 4. Check the wiring from the motor to the PWB. Repair as necessary. Check the punch unit motor, MOT11-045. Refer to: • GP 10 How to Check a Motor. • P/J502, HVF Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • HVF hole punch assembly, PL 11.153 Item 1 • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-044 for the punch unit home sensor and stack the code 011-045 or 011- 046 to take the punch unit motor into, and out of, the home position. Observe the condition of the sensor on the UI. The display changes. Y↓N→Go to Flag 3. Check the wiring from the sensor to the PWB. Repair as necessary. Check the punch unit home sensor, Q11-044. Refer to: • GP 11 How to Check a Sensor. • P/J501, HVF Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • HVF hole punch assembly, PL 11.153 Item 1 • HVF control PWB, PL 11.157 Item 2. Perform SCP 5 Final Actions.

• Code: 311-050-00-120, 311-360-00-120
• Description: Staple Head Operation Failure RAP 311-050-00-120 The staple head fails to cycle. 311-360-00-120 The staple head is not at the home position. NOTE: The home position is with the jaws of the staple head fully open.
• Remedy: NOTE: After repairing the fault using this RAP, switch off the machine, then switch on the machine, GP 14, to enable operation of the staple head. NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. Place two sheets of paper in the stapler jaws. Enter dC330 code 011-050, staple head motor 1, to cycle the staple head once. The staple head operates as expected. Y↓N→Go to Flag 1 and Flag 2. Check the wiring and connectors between the 1K LCSS PWB and the staple head. The wiring is good. Y↓N→Repair the wiring. Perform the following procedures: • 311C-120 1K LCSS Power Distribution RAP. • 311F-120 1K LCSS PWB Damage RAP. Install new components as necessary: • Staple head unit, PL 11.116 Item 5. • 1K LCSS PWB, PL 11.124 Item 1. Perform SCP 5 Final Actions.

• Code: 311-050-00-150, 311-360-00-150
• Description: LVF BM Staple Head Operation Failure RAP 311-050-00-150 The staple head fails to cycle. 311-360-00-150 The staple head is not at the home position. NOTE: The home position is with the jaws of the staple head fully open.
• Remedy: NOTE: After repairing the fault using this RAP, switch off the machine, then switch on the machine, GP 14, to enable operation of the staple head. NOTE: All LVF BM interlocks must be made to supply +24V to the motors. Place two sheets of paper in the stapler jaws. Enter dC330, code 011-050 to cycle the staple head once, and 011-051 to reverse the staple head to the home position. The staple head operates as expected. Y↓N→Go to Flag 1 and Flag 2. Check the wiring and connectors between the LVF PWB and the staple head. The wiring is good. Y↓N→Repair the wiring. Install new components as necessary: • Staple head unit, PL 11.68 Item 5. • LVF PWB, PL 11.90 Item 8. Perform SCP 5 Final Actions.

• Code: 311-053-00-150, 311-370-00-150, 311-371-00-150
• Description: LVF BM Staple Head Unit Movement Failure RAP 311-053-00-150 The staple head unit fails to move. 311-370-00-150 The staple head unit is not at the home position. 311-371-00-150 The staple head does not move away from the home position. NOTE: The home position is when the staple head unit is at the corner stapling position (fully to the front of the LVF BM and rotated through 45 degrees).
• Remedy: NOTE: All LVF BM interlocks must be made to supply +24V to the motors. Enter dC330, code 011-021 to move the ejector assembly fully to the right. Enter code 011- 055. The stapling unit cycles back and forth along the track. Y↓N→Go to Flag 3. Check MOT11-053. Refer to: • GP 10, How to Check a Motor. •. • P/J308, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Stapler traverse assembly, PL 11.68 Item 1. • LVF PWB, PL 11.90 Item 8. Enter dC330, code 011-370. Actuate the SU1 home sensor, Q11-370, by moving the stapler unit to and from the home position using the green thumb-wheel. The display changes. Y↓N→Go to Flag 1. Check Q11-370. Refer to: • GP 11. How to check a sensor. •. • P/J308, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • SU1 home sensor, PL 11.68 Item 3. • LVF PWB, PL 11.90 Item 8. Enter dC330, code 011-021 to move the ejector assembly fully to the right. Enter code 011- 371. Actuate the SU1 front index sensor, Q11-371, by moving the stapler unit to and from the flag position (approximately 115mm (4.5 inches) from the front of the track using the green thumb-wheel. The display changes. Y↓N→Go to Flag 2. Check Q11-371. Refer to: • GP 11 How to Check a Sensor. • P/J308, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • SU1 front index sensor, PL 11.68 Item 3. • LVF PWB, PL 11.90 Item 8. Perform SCP 5 Final Actions.

• Code: 311-056-00-171, 311-057-00-171
• Description: Inserter Bottom Plate RAP 311-056-00-171 The inserter bottom plate has failed to return to the home position. 311-057-00-171 The inserter bottom plate has failed to lift.
• Remedy: shows the location of the components. Enter dC330 code 011-078 for the inserter motor, MOT11-078. MOT11-078 runs. Y↓N→Go to Flag 5 and Flag 6. Check the wiring from the motor to the HVF control PWB. Repair as necessary. Check MOT-078. Refer to: • GP 10 How to Check a Motor. • P/J701, HVF Control PWB • P/J4, P/J12, Inserter PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter motor, PL 11.181 Item 1. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-156 for the inserter bottom plate sensor, Q11-156. Actuate the sensor. The display changes. Y↓N→Go to Flag 1 and Flag 2. Check the wiring from the sensor to the HVF control PWB. Repair as necessary. Check Q11-156. Refer to: • GP 11 How to Check a Sensor. • P/J701, HVF Control PWB • 311A-171 HVF Power Distribution RAP. • P/J3, P/J4, Inserter PWB Install new components as necessary: • Bottom plate sensor, PL 11.175 Item 16. • HVF control PWB, PL 11.157 Item 2. Go to Flag 3 and Flag 4. Check the wiring from the IDG pickup sensor to the inserter PWB. Check the IDG pickup sensor. Refer to: • GP 11 How to Check a Sensor. • P/J701, HVF Control PWB • P/J7, P/J4, Inserter PWB Install new components as necessary: • IDG pickup sensor, PL 11.179 Item 10. • HVF control PWB, PL 11.157 Item 2. Perform SCP 5 Final Actions.

• Code: 311-061-00-150
• Description: LVF BM Crease Blade Move Failure RAP 311-061-00-150 The crease blade has failed to clear the crease blade home sensor.
• Remedy: Check the following parts for damage: • Crease blade assembly, PL 11.82 Item 5. • Crease blade drive gear, PL 11.82 Item 7. • Crease blade gearbox, PL 11.82 Item 11. • Crease blade cranks, PL 11.82 Item 12. • Crease blade front link arm, PL 11.82 Item 8. • Crease blade rear link arm, PL 11.82 Item 9. • Crease blade guides, PL 11.82 Item 3. The parts are good, Y↓N→Install new parts as necessary. Enter dC330 code 011-416. Actuate the crease blade home sensor, by rotating the crease blade knob so that the flag on the crease blade moves into and out of the crease blade home sensor. The display changes. Y↓N→Go to Flag 1, check the crease blade home sensor, Q11-416. Refer to: • GP 11, How to Check a Sensor. • P/J104, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Crease blade home sensor, PL 11.82 Item 4. Enter dC330 code 011-418. Actuate the crease blade motor encoder sensor, by slowly rotating the crease blade knob. The display changes. Y↓N→Go to Flag 3, check the crease blade motor encoder sensor, Q11-415. Refer to: • GP 11, How to Check a Sensor. • P/J104, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Crease blade motor encoder sensor, PL 11.82 Item 4. Enter dC330 code 011-061 to cycle the crease blade motor, MOT11-061. The motor runs. Y↓N→Go to Flag 2, check the crease blade motor, MOT11-061. Refer to: • GP 10, How to Check a Motor. • P/J104, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • Crease blade motor, PL 11.82 Item 2. The fault may be intermittent, check for damaged wiring or connectors. If necessary repair the wiring or install new components.