Description: HVF BM Paper Jam RAP 311-183-00-171 The BM control PWB has detected an unexpected sheet in the booklet maker paper path. 311-184-00-171 The BM control PWB has detected a stray sheet in the booklet maker paper path after jam clearance
Remedy: Enter dC330 code 011-190. Manually actuate the BM paper present sensor, Q11-190. The display changes. Y↓N→Go to Flag 1. Check Q11-190. Refer to: • GP 11 How to Check a Sensor. • P/J556, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM paper present sensor, PL 11.168 Item 5. Enter dC330 code 011-409. Manually actuate the BM exit sensor. The display changes. Y↓N→Go to Flag 2. Check Q11-409. Refer to: • GP 11 How to Check a Sensor. • P/J556, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM exit sensor, PL 11.168 Item 17. Enter dC330 code 011-160. Manually actuate the BM entry sensor, Q11-160. The display changes. Y↓N→Go to Flag 3. Check Q11-160. Refer to: • GP 11 How to Check a Sensor. • P/J551, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • BM entry sensor, PL 11.161 Item 16. Enter dC330 code 011-183. Manually actuate the tri-folder entry sensor, Q11-183. The display changes. Y↓N→Go to Flag 4. Check Q11-183. Refer to: • GP 11 How to Check a Sensor. • P/J604, Tri Folder Control PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Tri-folder control PWB, PL 11.193 Item 16. • Tri-folder entry sensor, PL 11.197 Item 11. Enter dC330 code 011-183. Manually actuate the tri-folder entry sensor Q11-183. The display changes. Y↓N→Go to Flag 5. Check between P/J602 pin 10 on the tri-folder control PWB and P/J563 pin 1 on the BM PWB. Refer to: • P/J563, BM PWB. • P/J602, Tri-folder Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM PWB, PL 11.166 Item 10. • Tri-folder control PWB, PL 11.193 Item 16. The fault may be intermittent, check the wiring. If necessary, install a new BM PWB, PL 11.166 Item 10.
Description: LVF BM Stray Sheet Detected RAP 311-184-00-150 A stray sheet is detected in the booklet maker after a jam clearance event. 311-494-00-150 A sheet is not detected at the BM staple paper detect sensor within the allowed time. 311-496-00-150 A sheet is not detected leaving the BM staple paper detect sensor within the allowed time.
Remedy: Enter dC330 code 011-160. Actuate the BM entry sensor. The display changes. Y↓N→Go to Flag 1, check the BM entry sensor, Q11-160. Refer to: • GP 11, How to Check a Sensor. • P/J104, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • BM entry sensor, PL 11.75 Item 7. Enter dC330 code 011-409. Actuate the BM exit sensor. The display changes. Y↓N→Go to Flag 2, check the BM exit sensor, Q11-409. Refer to: • GP 11, How to Check a Sensor. • P/J110, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • BM exit sensor, PL 11.88 Item 8. Enter dC330 code 011-444. Actuate the BM staple paper detect sensor. The display changes. Y↓N→Go to Flag 3, check the BM staple paper detect sensor, Q11-444. Refer to: • GP 11, How to Check a Sensor. • P/J108, LVF BM PWB. • 311D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 11.90 Item 1. • BM staple paper detect sensor, PL 11.74 Item 4. The fault may be intermittent, check for damaged wiring or connectors. If necessary repair the wiring or install new components.
Code: 311-185-00-171 ... 311-187-00-171
Description: Tri-Folder Exit Sensor and Assist Sensor RAP 311-185-00-171 The lead edge is late arriving at the folder exit sensor. 311-186-00-171 The trail edge is late leaving the folder exit sensor. 311-187-00-171 The lead edge is late arriving at the tri folder assist sensor.
Remedy: Enter dC330 code 011-184. Manually actuate the tri folder assist sensor, Q11-184. The display changes. Y↓N→Go to Flag 1 and Flag 2. Check the sensor, Q11-184. Refer to: • GP 11, How to Check a Sensor. • P/J604, P/J602, Tri Folder Control PWB • P/J563, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Tri folder assist gate sensor, PL 11.197 Item 6. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 011-185. Manually actuate the folder exit sensor, Q11-185. The display changes. Y↓N→Go to Flag 3 and Flag 4. Check Q11-185. Refer to: • GP 11, How to Check a Sensor. • P/J604, P/J602, Tri Folder Control PWB. • P/J563, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Folder exit sensor, PL 11.197 Item 12. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 011-085 to energize the tri folder diverter solenoid, SOL11-085. SOL11-085 energizes. Y↓N→Go to Flag 5 and Flag 6. Check SOL11-085. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J602, P/J603, Tri Folder Control PWB. • P/J563, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Diverter solenoid, PL 11.197 Item 16. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 011-086 to energize the tri folder assist gate solenoid, SOL11-086. SOL11- 086 energizes. Y↓N→Go to Flag 7 and Flag 8. Check SOL 11-086. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J563, BM PWB. • P/J602, P/J603, Tri Folder Control PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Tri-folder assist solenoid, PL 11.197 Item 8. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 011-087 to energize the drive clutch, CL11-087. CL11-087 energizes. Y↓N→Go to Flag 9 and Flag 10. Check CL11-087. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J563, BM PWB. • P/J602, P/J603, Tri Folder Control PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Drive clutch, PL 11.193 Item 9. • Tri-folder control PWB, PL 11.193 Item 16. • BM PWB, PL 11.166 Item 10. Enter dC330 code 011-062 to run the BM crease roll motor, MOT11-062. MOT11-062 runs. Y↓N→Go to Flag 11. Check MOT11-062. Refer to: • GP 10 How to Check a Motor. • P/J557, BM PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • BM crease roll motor, PL 11.166 Item 8. • BM PWB, PL 11.166 Item 10. Perform SCP 5 Final Actions.
Code: 311-188-00-171, 311-189-00-171
Description: HVF Nip Split RAP 311-188-00-171 The nip split has failed to operate. 311-189-00-171 The nip split has failed to return to the home position.
Remedy: Enter dC330 code 011-081 to run the nip split motor, MOT11-081. The nip-split mechanism can be heard. Y↓N→Go to Flag 3. Check MOT11-081. Refer to: • GP 10 How to Check a Motor. • P/J102, HVF Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Nip split motor, PL 11.153 Item 15. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-159. Manually actuate the nip home sensor, Q11-159. The display changes. Y↓N→Go to Flag 1. Check Q11-159. Refer to: • GP 11, How to Check a Sensor. • P/J101, HVF Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Nip home sensor, PL 11.156 Item 1. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-170. Manually actuate the nip split sensor, Q11-170. The display changes. Y↓N→Go to Flag 2. Check Q11-170. Refer to: • GP 11, How to Check a Sensor. • P/J101, P/J102HVF Control PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Nip split sensor, PL 11.156 Item 1. • HVF control PWB, PL 11.157 Item 2. Perform SCP 5, Final Actions.
Description: Inserter Paper Jam RAP 311-191-00-171 The leading edge is late arriving at the inserter standby sensor. 311-193-00-171 The trailing edge is late leaving the inserter standby sensor. 311-194-00-171 The leading edge is late arriving at the inserter TE sensor. 311-196-00-171 The trailing edge is late leaving the inserter TE sensor. Fault code 311-191-00 may also be generated where a fault in the inserter causes jamming in the IOT.
Remedy: Enter dC330 code 011-155. Manually actuate the inserter TE sensor, Q11-155. The display changes. Y↓N→Go to Flag 1 and Flag 2. Check Q11-155. Refer to: • GP 11, How to Check a Sensor. • P/J6, P/J4, Inserter PWB. • P/J701, HVF Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter TE sensor, PL 11.179 Item 11. • Inserter PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Measure the voltage of pin 2 of P/J11. Manually actuate the acceleration sensor. The voltage changes. Y↓N→Go to Flag 3 and Flag 4. Check the sensor. Refer to: • GP 11, How to Check a Sensor. • P/J6, P/J4, Inserter PWB. • P/J701, HVF Control PWB Install new components as necessary: • Acceleration sensor, PL 11.175 Item 10. • Inserter PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Measure the voltage at pin 2 of P/J702 on the HVF PWB. Open the front door and open 8a jam clearance guide. Manually actuate the inserter standby sensor with a sheet of paper. The voltage changes. Y↓N→Go to Flag 5. Check the sensor. Refer to: • GP 11, How to Check a Sensor. • P/J702, HVF Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter standby sensor, PL 11.156 Item 2. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-077, to energize the inserter clutch, CL11-077. CL11-077 energizes. Y↓N→Go to Flag 6 (W/O TAG V-001) or Flag 10 (W/TAG V-001) and Flag 7. Check CL11-077. Refer to: • GP 12, How to Check a Solenoid or Clutch. • P/J13, P/J5, Inserter PWB. • P/J703, HVF Control PWB • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter clutch, PL 11.179 Item 3. • Inserter control PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-078 to run the inserter motor, MOT11-078. MOT11-078 runs. Y↓N→Go to Flag 8 and Flag 9. Check MOT11-078. Refer to: • GP 10 How to Check a Motor. • P/J701, HVF Control PWB • P/J4, Inserter PWB. • 311A-171 HVF Power Distribution RAP. Install new components as necessary: • Inserter motor, PL 11.181 Item 1. • Inserter control PWB, PL 11.179 Item 9. • HVF control PWB, PL 11.157 Item 2. Perform SCP 5 Final Actions.
Code: 311-198-00-150
Description: LVF Stray Sheet Detected RAP 311-198-00-150 A stray sheet is detected in the LVF after a jam clearance event.
Remedy: Lower the paper entry guide assembly, PL 11.62 Item 7, to access the finisher entry sensor. Enter dC330, code 011-100. Actuate the finisher entry sensor, Q11-100. The display changes. Y↓N→Go to Flag 1. Check Q11-100. Refer to: • GP 11, How to Check a Sensor. • P/J304, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Finisher entry sensor, PL 11.74 Item 3. • LVF PWB, PL 11.90 Item 8.. Enter dC330, code 011-110. Actuate the punch sensor, Q11-110. The display changes. Y↓N→Go to Flag 2. Check Q11-110. Refer to: • GP 11, How to Check a Sensor. • P/J307, LVF PWB. • 311D-150 LVF BM Power Distribution RAP Repair or install new components as necessary: • Punch sensor, PL 11.54 Item 7. • LVF PWB, PL 11.90 Item 8. Enter dC330, code 011-130, actuate the top exit sensor, Q11-130. The display changes. Y↓N→Go to Flag 3. Check Q11-130. Refer to: • GP 11, How to Check a Sensor. • P/J314, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Top exit sensor, PL 11.70 Item 11. • LVF PWB, PL 11.90 Item 8.. Enter dC330, code 011-140, actuate the 2nd to top exit sensor, Q11-140. The display changes. Y↓N→Go to Flag 4. Check Q11-140. Refer to: • GP 11, How to Check a sensor. • P/J314, LVF PWB. • 311D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • 2nd to top exit sensor, PL 11.23 Item 4. • LVF PWB, PL 11.90 Item 8. Perform SCP 5 Final Actions.
Code: 311-198-00-171, 311-199-00-171
Description: HVF Paper Jam RAP 311-198-00-171 A stray sheet was detected in the finisher, after a jam clearance. 311-199-00-171 An unexpected sheet has been detected in the finisher.
Remedy: Enter dC330 code 011-100. Manually activate the entry sensor, Q11-100. The display changes. Y↓N→Go to Flag 1. Check Q11-100. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 311A-171 HVF Power Distribution RAP Install new components as necessary: • Entry sensor, PL 11.156 Item 2. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-157. Manually activate the buffer position sensor, Q11-157. The display changes. Y↓N→Go to Flag 2. Check Q11-157. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 311A-171 HVF Power Distribution RAP Install new components as necessary: • Buffer position sensor, PL 11.156 Item 2. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-164. Manually activate the buffer path sensor, Q11-164. The display changes. Y↓N→Go to Flag 3. Check Q11-164. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 311A-171 HVF Power Distribution RAP Install new components as necessary: • Buffer path sensor, PL 11.156 Item 2. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-140. Manually activate the stacker exit sensor, Q11-140. The display changes. Y↓N→Go to Flag 4. Check Q11-140. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 311A-171 HVF Power Distribution RAP Install new components as necessary: • Stacker exit sensor, PL 11.156 Item 2. • HVF control PWB, PL 11.157 Item 2. Enter dC330 code 011-130. Manually activate the top exit sensor, Q11-130. The display changes. Y↓N→Go to Flag 5. Check Q11-130. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 311A-171 HVF Power Distribution RAP Install new components as necessary: • Top exit sensor, PL 11.156 Item 3. • HVF control PWB, PL 11.157 Item 2. HVF BM machines only, enter dC330 code 011-158. Manually activate the HVF booklet exit sensor, Q11-158. The display changes. Y↓N→Go to Flag 6. Check Q11-158. Refer to: • GP 11 How to Check a Sensor. • P/J101, HVF Control PWB. • 311A-171 HVF Power Distribution RAP Install new components as necessary: • HVF booklet exit sensor, PL 11.156 Item 3. • HVF control PWB PL 11.157 Item 2. The fault may be intermittent, check for damaged wiring or bad connectors. If necessary install new components.
Description: Interlocks RAP 311-300-00-110 The docking interlock is open during run mode. 311-302-00-110 The top cover interlock is open during run mode. 311-303-00-110 The front door interlock is open during run mode.
Remedy: Go to Flag 1. Check for +24V on P/J302 pin 1. If the voltage is not present, refer to the 311D- 110 2K LCSS Power Distribution RAP. Go to the relevant procedure: • 311-300-00-110 Docking Interlock Checkout • 311-302-00-110 Top Cover Interlock Checkout • 311-303-00-110 Front Door Interlock Checkout 311-300-00-110 Docking Interlock Checkout Un-dock the 2K LCSS-110. Check the docking interlock switch, S11-300 as follows: • Check the interlock actuator on the machine is not damaged or missing. NOTE: The wiring harness passes underneath the docking interlock switch housing. If this harness is not correctly positioned, the switch can be mis-located, giving intermittent docking interlock problems. • Enter dC330 code 011-300. Actuate S11-300. If the display does not change, refer to: – GP 13, How to Check a Switch –. – P/J302, 2K LCSS PWB. • Go to Flag 1. Check the wiring between P/J302 and S11-300. • If necessary, install a new docking interlock switch, PL 11.4 Item 2. 311-302-00-110 Top Cover Interlock Checkout Check the top cover interlock switch, S11-302 as follows: • Check the switch actuator. • Enter dC330 code 011-302. Actuate S11-302. If the display does not change, refer to: – GP 13, How to Check a switch –. – P/J315, 2K LCSS PWB. • Go to Flag 3. Check the wiring between P/J315 and S11-302. • If necessary, install a new top cover interlock s witch, PL 11.26 Item 6. 311-303-00-110 Front Door Interlock Checkout Check the front door interlock switch, S11-303 as follows: • Check the switch actuator. • Enter dC330 code 011-303-00. Actuate S11-303. If the display does not change, refer to: – GP 13, How to Check a switch –. – P/J302, 2K LCSS PWB. • Go to Flag 2. Check the wiring between P/J302 and S11-303. • If necessary, install a new front door interlock switch, PL 11.26 Item 5. Perform SCP 5 Final Actions.