Description: Paddle Roll Failure RAP 11-024-110 The paddle is not at the home position. 11-025-110 The paddle fails to rotate.
Remedy: Check the following: • That there is no paper or other obstructions in the vicinity of the paddle. • The paddle roll position sensor bracket is holding the sensor in the correct position, i.e. the flag is in the middle of the sensor gap and the sensor does not touch any moving components. • Check that paper type is set correctly. If heavyweight paper is used but not set in the UI, the compiler capacity can be exceeded. Refer to 11J-110 Mis-Registration in Stapled Sets and Non-stapled Sets RAP. • Check the position of the paddles. With the paddle roll in the home position both sets of paddles must be within the output cover, if they are not, -110 Paddle Wheel Shaft Assembly. If any of the paddles are out of alignment to other paddles, install a new paddle wheel shaft assembly, PL 11.8 Item 4. • 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, codes 11-024, paddle home position and 11-025, paddle run. The paddle rotates correctly. Y↓N→Go to Flag 2. Check the paddle motor, MOT 11-024. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 10, How to Check a Motor. •. • P/J310, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP Repair or install new components as necessary: • Paddle motor, PL 11.8 Item 10. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330, code 11-025 and stack the code 11-326, to actuate the paddle roll position sensor Q11-326. The display cycles high/low. Y↓N→Go to Flag 1 and check Q11-326. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11, How to Check a Sensor. •. • P/J314, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP Repair or install new components as necessary: • Paddle roll position sensor, PL 11.8 Item 11. • 2K LCSS PWB, PL 11.26 Item 1. Perform SCP 6 Final Actions.
Code: 11-024-120, 11-025-120
Description: Paddle Roll Failure RAP 11-024-120 The paddle is not at the home position. 11-025-120 The paddle fails to rotate.
Remedy: NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, codes 11-024, paddle home position and 11-025, paddle run. The paddle rotates correctly. Y↓N→Go to Flag 2. Check the paddle motor, MOT 11-024. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 10, How to Check a Motor. •. • P/J14, 1K LCSS PWB. • 11C-120 1K LCSS Power Distribution RAP Repair or install new components as necessary: • Paddle motor, PL 11.104 Item 10. • 1K LCSS PWB, PL 11.124 Item 1. Enter dC330, code 11-025 and stack the code 11-326, to actuate the paddle roll position sensor Q11-326. The display cycles high/low. Y↓N→Go to Flag 1. Check Q11-326. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 11, How to Check a Sensor. •. • P/J2, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP Repair or install new components as necessary: • Paddle roll position sensor, PL 11.104 Item 11. • 1K LCSS PWB, PL 11.124 Item 1. Perform SCP 6 Final Actions.
Code: 11-024-130, 11-025-130
Description: Paddle Position Failure RAP 11-024-130 The paddle is not at the home position. 11-025-130 The paddle fails to rotate.
Remedy: NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-025, paddle roll motor run and 11-024 paddle roll motor home. Check the movement of the paddle. The paddle roll rotates. Y↓N→Go to Flag 2 and Flag 4. Check the paddle roll motor, MOT11-024. Refer to: • GP 10, How to Check a Motor. • P/J406, P/J401, Carriage PWB. • P/J428, HCSS PWB. • 11C-130 HCSS Power Distribution RAP. Install new components as necessary: • Carriage PWB, PL 11.46 Item 5. • Paddle roll motor assembly, PL 11.47 Item 8. Enter dC330, code 11-326, actuate the paddle roll home sensor, Q11-326. The display changes. Y↓N→Go to Flag 1 and Flag 3, check the sensor Q11-326. Refer to: • GP 11 How to Check a Sensor. • P/J409 and P/J411, Carriage PWB. • P/J423, HCSS PWB. • 11C-130 HCSS Power Distribution RAP. Install new components as necessary: • Carriage PWB, PL 11.46 Item 5. • HCSS PWB, PL 11.56 Item 5. • Paddle roll home sensor, PL 11.47 Item 9. Perform SCP 6 Final Actions.
Code: 11-024-170, 11-025-170
Description: Compiler Carriage Paddle Position Failure RAP 11-024-170 The compiler carriage paddle is not at the home position. 11-025-170 The compiler carriage paddle fails to rotate. NOTE: The paddle is in the home position when the sensor flag is located between the sensor jaws.
Remedy: NOTE: All HCSS BM interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-025, paddle roll motor run and 11-024 paddle roll motor home, to check the movement of the paddle. The paddle roll rotates. Y↓N→Go to Flag 2 and Flag 4, check the paddle roll motor, MOT11-024. Refer to: • GP 10, How to Check a Motor. • P/J406, P/J401, Carriage PWB and P/J428 HCSS PWB. • 11C-170, HCSS BM Power Distribution RAP. Install new components as necessary: • Carriage PWB, PL 11.72 Item 5. • Paddle roll motor assembly, PL 11.73 Item 8. Enter dC330, code 11-326, actuate the paddle roll home sensor, Q11-326. The display changes. Y↓N→Go to Flag 1 and Flag 3, check the sensor Q11-326. Refer to: • GP 11 How to Check a Sensor. • P/J409, P/J411, Carriage PWB and P/J423 HCSS PWB. • 11C-170, HCSS BM Power Distribution RAP. Install new components as necessary: • Carriage PWB, PL 11.72 Item 5. • HCSS PWB, PL 11.92 Item 5. • Paddle roll home sensor, PL 11.73 Item 9. Perform SCP 6 Final Actions.
Code: 11-024-171, 11-026-171
Description: Paddle Roller Position RAP 11-024-171 The paddle roller has failed to return to the home position. 11-006-171 The paddle roller has failed to move from the home position.
Remedy: shows the location of the components. Enter dC330, code 11-326. Manually operate the paddle roller home sensor, Q11-326. The display changes. Y↓N→Go to Flag 1. Check the wiring and repair as necessary. Check the paddle roller home sensor, Q11-326. Refer to: • GP 11 How to Check a Sensor. • P/J201, HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components as necessary: • Paddle roller home sensor, PL 11.145. • HVF control PWB, PL 11.157 Item 2. Enter dC330, code 11-025 Paddle Roll Motor Run, to check the movement of the paddle. The paddle turns. Y↓N→Go to Flag 2. Check the wiring and repair as necessary. Check the paddle roller motor, MOT11-025. Refer to: • GP 10 How to Check a Motor. • P/J202, HVF control PWB. • 11A-171 HVF Power Distribution RAP. Install new components ad necessary: • Paddle roller motor, PL 11.145. • HVF control PWB, PL 11.157 Item 2. Perform SCP 6 Final Actions.
Description: Bin 1 Movement Failure RAP 11-030-110 Bin 1 fails to move. 11-334-110 Bin 1 has reached the upper limit of travel. 11-335-110 Bin 1 has reached the lower limit of travel. 11-336-110 Bin 1 is not at the home position. NOTE: The home position of bin 1 is when bin 1 is actuating the bin 1 lower level sensor. See the final actions at the end of the procedure. Three sensors and two switches monitor the level of paper in bin 1 and the position of the tray: • The bin 1 upper level sensor, the highest of two sensors that detect the top of the paper stack in bin 1, or the empty bin 1. • The bin 1 90% full sensor detects when the tray has descended to a position where the tray is 90% full. • The bin 1 lower level sensor, the lowest of two sensors that detects when paper is removed from bin 1. • Bin 1 upper limit switch, S11-334. • Bin 1 lower limit switch, S11-335.
Remedy: Perform the following: • Check for a physical obstruction that would prevent bin 1 from moving, such as an item of furniture. • Check that bin 1 is level front to back, if necessary perform ADJ 11.1-110 2K LCSS Bin 1 Level. • Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. • Refer to the 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. • If there is a large jam of paper above bin 1, this has probably been caused by poorly stacked sets failing to actuate the bin 1 upper level sensor. Perform the relevant check: • If paper is overflowing the tray when it is at the lower limit, check the tray 90% full sensor. • If paper cannot be fed to bin 1 when it is at the highest position, check the bin 1 paper sensor - low and bin 1 paper sensor - high. Check the front and rear bin 1 drive belts. If necessary install new components, PL 11.10 Item 1. NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Remove the 2K LCSS rear cover. Enter dC330 code 11-336, bin 1 motor encoder sensor Q11- 336, slowly rotate the encoder disk by hand. The display changes. Y↓N→Go to Flag 2 and check Q11-336. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J304, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 motor encoder sensor Q11-336, PL 11.10 Item 11. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 11-033. Bin 1 cycles down and up. Y↓N→Go to Flag 1. Check the bin 1 elevator motor, MOT11-030. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 10 How to Check a Motor. • P/J318, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 elevator motor MOT11-030, PL 11.10 Item 8 • 2K LCSS PWB, PL 11.26 Item 1., enter dC330, code 11-332. Actuate the bin 1 upper level sensor Q11-332. The display changes. Y↓N→Go to Flag 4 and check Q11-332. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J314, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. •-110 2K LCSS Un-docking. Repair or install new components as necessary: • Bin 1 upper level sensor Q11-332, PL 11.12 Item 3. • 2K LCSS PWB, PL 11.26 Item 1., enter dC330, code 11-333. Actuate the bin 1 lower level sensor Q11-333. The display changes. Y↓N→Go to Flag 3 and check Q11-333. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J314, 2K LCSS PWB. • 11D-110, 2K LCSS Power Distribution RAP. •-110 2K LCSS Un-docking. Repair or install new components as necessary: • Bin 1 lower level sensor Q11-333, PL 11.12 Item 3. • 2K LCSS PWB, PL 11.26 Item 1.. Enter dC330 code 11-334. Actuate the bin 1 upper limit switch, S11-334. The display changes. Y↓N→Go to Flag 5 and check S11-334. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J315, 2K LCSS PWB. • 11D-110 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 upper limit switch, PL 11.10 Item 3. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 11-335, actuate the bin 1 lower limit switch, S11-335. The display changes. Y↓N→Go to Flag 6 and check S11-335. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J317, 2K LCSS PWB. • 11D-110 2K LCSS Power Generation RAP. •-110 2K LCSS Un-docking. Repair or install new components as necessary: • Bin 1 lower limit switch, PL 11.12 Item 1. • 2K LCSS PWB, PL 11.26 Item 1. Enter dC330 code 11-331, actuate the bin 1 90% full sensor, Q11-331. The display changes. Y↓N→Go to Flag 7 and check Q11-331. Refer to: • 11G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J316, 2K LCSS PWB. • 11D-110, 2K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 90% full sensor Q11-331, PL 11.10 Item 5. • 2K LCSS PWB, PL 11.26 Item 1. As final actions, check the following sequence of operation: • When bin 1 is empty and at the top, the bin 1 lower level sensor, Q11-333 is actuated by the edge of the tray and the bin 1 upper level sensor, Q11-332 is de-actuated. • Paper is delivered to the tray until the bin 1 upper level sensor, Q11-332 is actuated. • The motor lowers the tray until the bin 1 upper level sensor, Q11-332 is de-actuated. • As the tray is lowered to accommodate the increase in stack height, the Bin 1 lower level sensor, Q11-333 is held actuated by the stack rear edge. • When the tray is emptied, the tray returns to the home position; the bin 1 lower level sensor, Q11-333 is de-actuated and the tray is elevated until both the bin 1 lower level sensor, Q11-333 and bin 1 upper level sensor, Q11-332 are made. The tray is then lowered until the bin 1 upper level sensor, Q11-332 is just cleared. In the home position the bin one upper limit switch, S11-334 is also actuated.
Description: Bin 1 Movement Failure RAP 11-030-120 Bin 1 fails to move. 11-334-120 Bin 1 has reached the upper limit of travel. 11-335-120 Bin 1 has reached the lower limit of travel. 11-336-120 Bin 1 is not at the home position. NOTE: The home position of bin 1 is when bin 1 is actuating the bin 1 upper limit switch. See the final actions at the end of the procedure. Two sensors and two switches monitor the level of paper in bin 1 and the position of the tray • The bin 1 upper level sensor detects the top of the paper stack in bin 1. • The bin 1 90% full sensor detects when the tray has descended to a position where the tray is 90% full. • Bin 1 upper limit switch, S11-334. • Bin 1 lower limit switch, S11-335.
Remedy: NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Remove the 1K LCSS rear cover. Enter dC330 code 11-336, bin 1 motor encoder sensor Q11- 336. Slowly rotate the encoder disk by hand. The display changes. Y↓N→Go to Flag 2. Check Q11-336. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J8, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 motor encoder sensor Q11-336, PL 11.106 Item 11. • 1K LCSS PWB, PL 11.124 Item 1. Enter dC330 code 11-033, bin 1 elevator motor, MOT11-030. Bin 1 cycles down and up. Y↓N→Go to Flag 1. Check MOT11-030. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 10 How to Check a Motor. • P/J12, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 elevator motor, PL 11.106 Item 8. • 1K LCSS PWB, PL 11.124 Item 1.. Enter dC330, code 11-332, bin 1 upper level sensor, Q11-332. Actuate Q11-332. The display changes. Y↓N→Go to Flag 3. Check Q11-332. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J2, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 upper level sensor Q11-332, PL 11.106 Item 5. • 1K LCSS PWB, PL 11.124 Item 1.. Enter dC330 code 11-334, bin 1 upper limit switch, S11-334. Actuate S11-334. The display changes. Y↓N→Go to Flag 4. Check S11-334. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J5, 1K LCSS PWB • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 upper limit switch, PL 11.106 Item 3. • 1K LCSS PWB, PL 11.124 Item 1. Enter dC330 code 11-335, bin 1 lower limit switch, S11-335, actuate S11-335. The display changes. Y↓N→Go to Flag 5. Check S11-335. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 13 How to Check a Switch. • P/J4, 1K LCSS PWB. • 11C-120 1K LCSS Power Distribution RAP. •-110 1K LCSS Un-docking. Repair or install new components as necessary: • Bin 1 lower limit switch, PL 11.106 Item 3. • 1K LCSS PWB, PL 11.124 Item 1. Enter dC330 code 11-331, bin 1 90% full sensor, Q11-331. Actuate Q11-331. The display changes. Y↓N→Go to Flag 6. Check Q11-331. Refer to: • 11F-120 1K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J2, 1K LCSS PWB. • 11C-120 1K LCSS Power Distribution RAP. Repair or install new components as necessary: • Bin 1 90% full sensor Q11-331, PL 11.106 Item 5. • 1K LCSS PWB, PL 11.124 Item 1. As final actions, check the following sequence of operation: • When bin 1 is empty and at the top, bin 1 upper limit switch, S11-334 is actuated and the bin 1 upper level sensor, Q11-332 is de-actuated. • Paper is delivered to the tray until the bin 1 upper level sensor, Q11-332 is actuated. • The motor lowers the tray until the bin 1 upper level sensor, Q11-332 is de-actuated. • When the tray is emptied, the tray returns to the home position. In the home position the bin one upper limit switch, S11-334 is actuated.
Code: 11-030-130, 11-336-130
Description: Bin 1 Movement Failure RAP 11-030-130 Bin 1 fails to move. 11-336-130 Bin 1 is not at the home position. NOTE: The home position is at the uppermost position.
Remedy: NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-032 bin 1 elevator motor down to run the bin 1 elevator motor, MOT11- 030. MOT11-030 runs. Y↓N→Go to Flag 2. Check MOT11-030. Refer to: • GP 10, How to Check a Motor. • P/J424, HCSS PWB. • 11C-130 HCSS Power Distribution RAP. Install new components as necessary: • Bin 1 elevator motor, PL 11.52 Item 11. • HCSS PWB, PL 11.56 Item 5. Enter dC330, codes 11-032 bin 1 elevator motor down, then 11-030 bin 1 elevator motor home. Bin 1 moves away from, then back to, the home position. Y↓N→Check the bin 1 front and rear elevator belts: • Ensure that both belts are correctly positioned on the upper and lower pulleys. • Ensure that bin 1 is securely clamped to both elevator belts. Enter dC330, code 11-334, actuate the bin 1 upper limit switch, S11-334. The display changes. Y↓N→Go to Flag 3. Check the switch S11-334. Refer to: • GP 13, How to Check a Switch. • P/J424, HCSS PWB. • 11C-130 HCSS Power Distribution RAP. Install new components as necessary. • Bin 1 upper limit switch, PL 11.52 Item 1. • HCSS PWB, PL 11.56 Item 5. Enter dC330, code 11-335, actuate the bin 1 lower limit switch, S11-335. The display changes. Y↓N→Go to Flag 4. Check the switch S11-335. Refer to: • GP 13, How to Check a Switch. • P/J424, HCSS PWB. • 11C-130 HCSS Power Distribution RAP. Install new components as necessary. • Bin 1 lower limit switch, PL 11.52 Item 2. • HCSS PWB, PL 11.56 Item 5. Enter dC330, code 11-035, actuate the bin 1 empty sensor, Q11-035. The display changes. Y↓N→Go to Flag 1. Check the sensor Q11-035. Refer to: • GP 11, How to Check a Sensor. • P/J416, HCSS PWB. • 11C-130 HCSS Power Distribution RAP. Install new components as necessary: • Bin 1 empty sensor, PL 11.52 Item 5. • HCSS PWB, PL 11.56 Item 5. Perform SCP 6 Final Actions.