Description: Crease Roll Failure RAP 312-062-00-150 The crease roll motor failed to run.
Remedy: Check the parts that follow for damage: • Upper crease roll, PL 12.410 Item 2. • Lower crease roll, PL 12.410 Item 3. • Crease roll gearbox assembly, PL 12.415 Item 8. • Crease roll gear 1, PL 12.415 Item 1. • Crease roll gear 2, PL 12.415 Item 2. • Crease roll gear 3, PL 12.415 Item 3. • Crease roll gear 4, PL 12.415 Item 4. The parts are good. Y↓N→Install new components as necessary. Enter dC330 code 012-216, crease roll motor encoder sensor, Q12-216. Actuate Q12-216, by slowly rotating the crease roll handle. The display changes. Y↓N→Go to Flag 1. Check Q12-216. Refer to: • GP 11, How to Check a Sensor. • P/J112, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • Crease roll motor encoder sensor, PL 12.415 Item 7. Enter dC330 code 012-253 to run the crease roll motor, MOT12-253. The motor runs. Y↓N→Go to Flag 2, MOT12-253. Refer to: • GP 10, How to Check a Motor. • P/J103, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • Crease roll motor, PL 12.415 Item 5. The fault may be intermittent. Check for damaged wiring or connectors. If necessary repair the wiring, or install new components.
Description: Booklet Stapler Movement Failure RAP 312-063-00-150 The booklet stapler unit failed to move away from the home position. 312-414-00-150 The booklet stapler head failed to move to the home position in the allowed time during initialisation or at a set boundary. 312-488-00-150 The booklet stapler unit failed to move to the home position in the allowed time. 312-490-00-150 The booklet stapler unit failed to move to the away position in the allowed time.
Remedy: Enter dC330 code 012-438, BM staple unit home sensor, Q12-438. Actuate Q12-438. The display changes. Y↓N→Go to Flag 1. Check Q12-438. Refer to: • GP 11, How to Check a Sensor. • P/J107, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • Staple unit home sensor, PL 12.395 Item 2. Enter dC330 code 012-439, BM staple unit away sensor, Q12-439. Actuate Q12- 439. The display changes. Y↓N→Go to Flag 2. Check Q12-439. Refer to: • GP 11, How to Check a Sensor. • P/J107, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • Staple unit away sensor, PL 12.395 Item 2. Enter dC330 code 012-437 to run the BM staple clinch motor, MOT12-437. The motor runs. Y↓N→Go to Flag 5. Check MOT12-437. Refer to: • GP 10, How to Check a Motor. • P/J107, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM staple head assembly, PL 12.395 Item 5. • BM stapler assembly, PL 12.395 Item 1. Enter dC330 code 012-411 to monitor the BM stapler jaw home sensor, Q12-411. Add the code 012-437 to run the BM staple clinch motor, MOT12-437. The display changes. Y↓N→Go to Flag 3. Check Q12-411. Refer to: • GP 11, How to Check a Sensor. • P/J107, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM staple head assembly, PL 12.395 Item 5. Enter dC330 code 012-435, BM staple unit move to home, to move the staple unit to the home position, or enter code 012-436, BM staple unit move to away, to move the staple unit to the away position. The motor runs. Y↓N→Go to Flag 4. Check the staple unit move motor, MOT12-435. Refer to: • GP 10, How to Check a Motor. • P/J106, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM staple unit move motor, PL 12.395 Item 3. The fault may be intermittent. Check for damaged wiring or connectors. If necessary repair the wiring, or install new components.
Description: Back Stop Failure RAP 312-065-00-150 The back stop motor failed to run. 312-383-00-150 The back stop was not at the home position. 312-484-00-150 The back stop failed to move to the mid home position in the allowed time. 312-486-00-150 The back stop failed to leave the mid home position in the allowed time.
Remedy: Check the parts that follow for damage: • BM back stop drive belt. PL 12.400 Item 8. • BM back stop drive pulley. PL 12.400 Item 7. • BM back stop pulleys, PL 12.400 Item 5. • BM back stop belt, PL 12.400 Item 4. • BM back stop assembly, PL 12.400 Item 12. Check the wheels on the right side of the backstop assembly are present, are free to rotate and are not contaminated. The parts are good. Y↓N→Install new components as necessary. Enter dC330 code 012-204, BM guide home sensor, Q12-204. Actuate Q12-204, by rotating the drive belt and pulley by hand so that the flag on the back stop moves into and out of Q12-204. The display changes. Y↓N→Go to Flag 1. Check Q12-204. Refer to: • GP 11, How to Check a Sensor. • P/J105, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM guide home sensor, PL 12.400 Item 10. Enter dC330 code 012-440, BM back stop mid home sensor, Q12-440. Actuate Q12-170, by rotating the drive belt and pulley by hand so that the flag on the back stop moves into and out of Q12-440. The display changes. Y↓N→Go to Flag 2. Check Q12-440. Refer to: • GP 11, How to Check a Sensor. • P/J105, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM back stop mid home sensor, PL 12.400 Item 10. Enter dC330 code 012-255 to run the BM back stop motor, MOT12-255. The motor runs. Y↓N→Go to Flag 3. Check MOT12-255. Refer to: • GP 10, How to Check a Motor. • P/J105, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM back stop motor, PL 12.400 Item 9. The fault may be intermittent. Check for damaged wiring or connectors. If necessary repair the wiring, or install new components.
Code: 312-066-00-150, 312-384-00-150
Description: Booklet Tamper 1 Move Failure RAP 312-066-00-150 The booklet tamper failed to clear the tamper home sensor. 312-384-00-150 The booklet tamper failed to move to the home position.
Remedy: Check the parts that follow for damage: • Booklet tamper arms, PL 12.380 Item 2. • Booklet tamper assembly, PL 12.380 Item 1. The parts are good. Y↓N→Install new components as necessary. Enter dC330 code 012-205, BM tamper 1 home sensor, Q12-205. Actuate Q12-205, by moving the tamper arms fully out then fully in. The display changes. Y↓N→Go to Flag 1. Check Q12-205. Refer to: • GP 11, How to Check a Sensor. • P/J108, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM tamper 1 home sensor, PL 12.380 Item 6. Enter dC330 code 012-256 to run the BM booklet tamper 1 motor, MOT12-256. The motor runs. Y↓N→Go to Flag 2. Check MOT12-256. Refer to: • GP 10, How to Check a Motor. • P/J108, LVF BM PWB. • 312D-150 LVF BM Power Distribution RAP. Install new components as necessary: • LVF BM PWB, PL 12.425 Item 1. • BM booklet tamper 1 motor, PL 12.380 Item 3. The fault may be intermittent. Check for damaged wiring or connectors. If necessary repair the wiring, or install new components.
Description: Paper Entry Jam RAP 312-125-00-110 The lead edge of the sheet was late to the finisher entry sensor. 312-126-00-110 The trail edge of the sheet was late from the finisher entry sensor. 312-199-00-110 The entry sensor detected paper at the start of a job or during a job without the finisher first receiving a paper at IOT exit sensor command.
Remedy: Lower the paper entry guide assembly, PL 12.40 Item 8, to access the entry sensor. Enter dC330 code 012-077. Actuate the entry sensor, Q12-077. The display changes. Y↓N→Go to Flag 1. Check Q12-077. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11, How to Check a Sensor. • P/J304, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Entry sensor, PL 12.70 Item 3. • 2K LCSS PWB, PL 12.75 Item 1. Check the operation of the horizontal transport assembly, PL 10.15 Item 1. Refer to 310-171- 00 Trail Edge Late from Horizontal Transport Entry Sensor RAP.
Description: Paper Entry Jam RAP 312-125-00-150 The lead edge of the sheet was late to the finisher entry sensor. 312-126-00-110 The trail edge of the sheet was late from the finisher entry sensor. 312-199-00-110 The entry sensor detected paper at the start of a job or during a job without the finisher first receiving a paper at IOT exit sensor command.
Remedy: Refer to the 312H-150 Copy Damage in the LVF RAP. Check the items that follow: • If the fault code is 312-199-00, switch off then switch on the machine, GP 14. • LVF PWB DIP switch settings. Refer to 312F-150 LVF PWB and LVF BM PWB DIP Switch Settings RAP. • That the paper tray guides are set to the correct position for the size of paper in the tray. • The paper entry guide assembly, PL 12.350 Item 7, for damage or wear that could cause paper to jam. • ADJ 12.2-150 Machine to LVF BM Alignment. • Horizontal transport assembly, PL 10.15 Item 1, for obstructions. • Feeding performance from a paper tray loaded with a new ream of paper. Procedure Lower the paper entry guide assembly, PL 12.350 Item 7, to access the entry sensor, Q12-077. Enter dC330, code 012-077. Actuate Q12-077. The display changes. Y↓N→Go to Flag 1. Check Q12-077. Refer to: • GP 11, How to Check a Sensor. • P/J304, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Entry sensor, PL 12.385 Item 7. • LVF PWB, PL 12.425 Item 8. Check the operation of the horizontal transport assembly, PL 10.15 Item 1. Refer to 310-171- 00 Trail Edge Late from Horizontal Transport Entry Sensor RAP.
Code: 312-127-00-110
Description: Sheet Late to Hole Punch RAP 312-127-00-110 The lead edge of the paper failed to actuate the punch sensor from the entry sensor.
Remedy: Enter dC330 code 012-078, punch sensor 1, Q12-078. Actuate Q12-078. The display changes. Y↓N→Go to Flag 1. Check Q12-078. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11, How to Check a Sensor. • P/J307, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Punch sensor 1, PL 12.20 Item 7. • 2K LCSS PWB, PL 12.75 Item 1. Perform SCP 5 Final Actions.
Code: 312-127-00-150
Description: Sheet Late to Hole Punch RAP 312-127-00-150 A sheet was late to the punch sensor.
Remedy: Enter dC330, code 012-078, punch sensor 1, Q12-078. Actuate Q12-078. The display changes. Y↓N→Go to Flag 1. Check Q12-078. Refer to: • GP 11, How to Check a Sensor. • P/J307, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Punch sensor 1, PL 12.330 Item 7. • LVF PWB, PL 12.425 Item 8. Perform SCP 5 Final Actions.
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