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Code :
  • Code: 312-198-00-150
  • Description: Finisher Stray Sheet Detected RAP 312-198-00-150 A stray sheet was detected in the finisher after jam clearance.
  • Remedy: Lower the paper entry guide assembly to access the entry sensor, Q12-077. Enter dC330, code 012-077. Actuate Q12-077. The display changes. Y↓N→Go to Flag 1. Check Q12-077. Refer to: • GP 11, How to Check a Sensor. • P/J304, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Entry sensor, PL 12.385 Item 7. • LVF PWB, PL 12.425 Item 8. Enter dC330, code 012-078, punch sensor 1, Q12-078. Actuate Q12-078. The display changes. Y↓N→Go to Flag 2. Check Q12-078. Refer to: • GP 11, How to Check a Sensor. • P/J307, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Punch sensor 1, PL 12.330 Item 7. • LVF PWB, PL 12.425 Item 8. Enter dC330, code 012-107, top tray exit sensor, Q12-107. Actuate Q12-107. The display changes. Y↓N→Go to Flag 3. Check Q12-107. Refer to: • GP 11, How to Check a Sensor. • P/J314, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Top tray exit sensor, PL 12.370 Item 11. • LVF PWB, PL 12.425 Item 8. Enter dC330, code 012-106, compiler exit sensor, Q12-106. Actuate Q12-106. The display changes. Y↓N→Go to Flag 4. Check Q12-106. Refer to: • GP 11, How to Check a Sensor. • P/J314, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Compiler exit sensor, PL 12.375 Item 4. • LVF PWB, PL 12.425 Item 8. Perform SCP 5 Final Actions.
  • Code: 312-310-00-110, 312-312-00-110, 312-313-00-110
  • Description: Interlocks RAP 312-310-00-110 The docking interlock was open during run mode. 312-312-00-110 The top cover interlock was open during run mode. 312-313-00-110 The front door interlock was open during run mode.
  • Remedy: Go to Flag 1. Check for +24V on P/J302 pin 1. If the voltage is not present, perform the 312D- 110 2K LCSS Power Distribution RAP. Go to the appropriate procedure: • 312-310-00-110 Docking Interlock Checkout. • 312-312-00-110 Top Cover Interlock Checkout. • 312-313-00-110 Front Door Interlock Checkout. 312-310-00-110 Docking Interlock Checkout Procedure Un-dock the 2K LCSS, -110. Enter dC330 code 012-177, docking interlock switch, S12-177. Actuate S12-177. The display changes. Y↓N→Go to Flag 1. Check S12-177. Refer to: • GP 13, How to Check a Switch. NOTE: The wiring harness passes underneath the docking interlock switch housing. If this harness is not correctly positioned, the switch can be mis-located, giving intermittent docking interlock problems. • P/J302, 2K LCSS PWB. Install new components as necessary: • Docking interlock switch, PL 12.15 Item 2. • 2K LCSS PWB, PL 12.75 Item 1. Check the interlock actuator on the machine is not damaged or missing, If necessary install a new docking actuator, PL 12.15 Item 7. 312-312-00-110 Top Cover Interlock Checkout Procedure Enter dC330 code 012-197, top cover interlock switch, S12-197. Actuate S12-197. The display changes. Y↓N→Go to Flag 3. Check S12-197. Refer to: • GP 13, How to Check a switch. • P/J315, 2K LCSS PWB. Install new components as necessary: • Top cover interlock switch S12-197, PL 12.75 Item 6. • 2K LCSS PWB, PL 12.75 Item 1. Check the actuator on the inside of the exit cover, if necessary install a new exit cover, PL 12.10 Item 1. 312-313-00-110 Front Door Interlock Checkout Procedure Enter dC330 code 012-303, front door interlock switch, S12-303. Actuate S12-303. The display changes. Y↓N→Go to Flag 2. Check S12-303. Refer to: • GP 13, How to Check a switch. • P/J302, 2K LCSS PWB. Install new components as necessary: • Front door interlock switch, PL 12.75 Item 5. • 2K LCSS PWB, PL 12.75 Item 1. Check the actuator on the inside of the 2K LCSS front door, if necessary install a new front door cover assembly, PL 12.10 Item 4.
  • Code: 312-310-00-150, 312-312-00-150, 312-313-00-150
  • Description: Interlocks RAP 312-310-00-150 The LVF BM docking interlock was open during run mode. 312-312-00-150 The LVF BM top cover interlock was open during run mode. 312-313-00-150 The LVF BM front door interlock was open during run mode.
  • Remedy: Go to Flag 1. Check for +24V on P/J302 pin 1. If the voltage is not present, refer to 312D-110 LVF BM Power Distribution RAP. Go to the appropriate RAP: • 312-310-00-150 Docking Interlock RAP. • 312-312-00-150 Top Cover Interlock RAP. • 312-313-00-150 Front Door Interlock RAP. 312-310-00-150 Docking Interlock RAP Un-dock the LVF BM-150, Check the docking interlock switch, S12-177 as follows: • Check the interlock actuator on the machine is not damaged or missing. • Enter dC330, code 012-177, docking interlock switch, S12-177. Actuate S12-177. If the display does not change, refer to: – GP 13, How to Check a Switch. –. – P/J302, LVF PWB. • Go to Flag 1. Check the wiring between P/J302 and S12-177. • If necessary, install a new switch, PL 12.325 Item 2. 312-312-00-150 Top Cover Interlock RAP Check the top cover interlock switch, S12-197 as follows: • Check the switch actuator. • Enter dC330, code 012-197, top cover interlock switch, S12-197. Actuate S12-197. If the display does not change, refer to: – GP 13, How to Check a switch. –. – P/J315, LVF PWB. • Go to Flag 3. Check the wiring between P/J315 and S12-197. • If necessary, install a new top cover interlock switch, PL 12.425 Item 6. 312-313-00-150 Front Door Interlock RAP Check the front door interlock switch, S12-303 as follows: • Check the switch actuator. • Enter dC330, code 012-303, front door interlock switch, S12-303. Actuate S12-303. If the display does not change, refer to: – GP 13, How to Check a switch. –. – P/J302, LVF PWB. • Go to Flag 2. Check the wiring between P/J302 and S12-303. • If necessary, install a new front door interlock switch, PL 12.425 Item 5. Perform SCP 5 Final Actions.
  • Code: 312-340-00-110, 312-341-00-110, 312-342-00-110
  • Description: Ejector Movement Failure RAP 312-340-00-110 The ejector failed to return to the home position in the required time. 312-341-00-110 The ejector failed to move away from the home position in the required time. 312-342-00-110 The ejector failed to attain the compile/eject position in the required time. NOTE: A cycle of operation for the ejector is to cycle from the home position to the out position and back to the home position.
  • Remedy: NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. Enter dC330 code 012-185, ejector out sensor Q12-185. Actuate Q12-185. The display changes. Y↓N→Go to Flag 2. Check Q12-185. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J304, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Ejector out sensor, PL 12.50 Item 3. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-184, ejector home sensor Q12-184. Actuate Q12-184. The display changes. Y↓N→Go to Flag 1. Check Q12-184. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J304, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Ejector home sensor, PL 12.50 Item 3. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-236, ejector motor cycle to cycle the ejector motor, MOT12-234. The ejector cycles between the out position and the home position. Y↓N→Check that the large tie-wrap around the motor of the ejector assembly has not cut through the motor wires and caused a short circuit to the case of the motor. The wiring is good. Y↓N→Cut the tie-wrap, then insulate the wires. Go to Flag 3. Check MOT12-234. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 10, How to Check a Motor. • P/J303, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Ejector assembly, PL 12.50 Item 1. • 2K LCSS PWB, PL 12.75 Item 1. The ejector cycles noisily, colliding with the end stops. Y↓N→Check the stapler to ensure the staples are correctly formed. Mis-formed staples can cause the set to hang in the stapler causing ejector movement failures. The staples are correctly formed. Y↓N→Clear the staple head of any mis-formed staples, then check the operation of the stapler. If necessary, install a new staple head unit, PL 12.55 Item 5. If the ejector is still not moving, install a new ejector assembly, PL 12.50 Item 1. Enter dC330 code 012-096, ejector motor encoder sensor Q12-096. Slowly rotate the ejector motor encoder wheel. The display changes. Y↓N→Go to Flag 4. Check Q12-096. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J304, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Ejector motor encoder sensor, PL 12.50 Item 3. • 2K LCSS PWB, PL 12.75 Item 1. Perform the 312G-110 2K LCSS PWB Damage RAP. If necessary install a new 2K LCSS PWB, PL 12.75 Item 1.
  • Code: 312-340-00-150, 312-342-00-150
  • Description: Ejector Movement Failure RAP 312-340-00-150 The ejector was not at the home position. 312-342-00-150 The ejector failed to perform a cycle of operation. NOTE: A cycle of operation for the ejector is to cycle from the home position to the out position and back to the home position.
  • Remedy: NOTE: All LVF BM interlocks must be made to supply +24V to the motors. Enter dC330, code 012-185, ejector out sensor, Q12-185. Actuate Q12-185. The display changes. Y↓N→Go to Flag 2. Check Q12-185. Refer to: • GP 11 How to Check a Sensor. •. • P/J304, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Ejector out sensor, PL 12.360 Item 3. • LVF PWB, PL 12.425 Item 8. Enter dC330, code 012-184, ejector home sensor, Q12-184. Actuate Q12-184. The display changes. Y↓N→Go to Flag 1. Check Q12-184. Refer to: • GP 11 How to Check a Sensor. •. • P/J304, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Ejector home sensor, PL 12.360 Item 3. • LVF PWB, PL 12.425 Item 8. Enter dC330, code 012-236, ejector motor cycle. Check the operation of the ejector motor, MOT12-234. The motor runs. Y↓N→Go to Flag 3. Check MOT12-234. Refer to: • GP 10, How to Check a Motor. •. • P/J303, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or Install new components as necessary: • Ejector assembly, PL 12.360 Item 1. • LVF PWB, PL 12.425 Item 8. Enter dC330, code 012-236, ejector motor cycle. Check the ejector cycles. Add the code 12- 184, ejector sensor home, Q12-184. Then cycle the ejector. Add the code 12-185, ejector out sensor, Q12-185. Then cycle the ejector. The ejector actuates the ejector home sensor and the ejector out sensor. Y↓N→Refer to GP 7, check the components that follow, install new components as necessary; • Pulley drive gear, PL 12.360 Item 8. • Ejector belt, PL 12.360 Item 5. The ejector cycles noisily, colliding with the end stops. Y↓N→Check the stapler to ensure the staples are correctly formed. Mis-formed staples can cause the set to hang in the stapler causing ejector movement failures. The staples are correctly formed. Y↓N→Clear the staple head of any mis-formed staples. Then check the operation of the stapler. If necessary, install a new staple head unit, PL 12.365 Item 5. If the ejector is still not moving, install a new ejector assembly, PL 12.360 Item 1. Perform SCP 5 Final Actions. Enter dC330, code 012-096, ejector motor encoder sensor, Q12-096. Actuate Q12-096. The display changes. Y↓N→Go to Flag 4. Check Q12-096. Refer to: • GP 11 How to Check a Sensor. •. • P/J304, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Ejector motor encoder sensor, Q12-096, PL 12.360 Item 3. • LVF PWB, PL 12.425 Item 8. Perform SCP 5 Final Actions.
  • Code: 312-352-00-150, 312-353-00-150
  • Description: Booklet Stapler Assembly Failure RAP 312-352-00-150 The rear booklet staple cartridge assembly was not correctly primed within the required time. 312-353-00-150 The front booklet staple cartridge assembly was not correctly primed within the required time.
  • Remedy: Enter dC330, code 012-442, actuate the front staple cartridge primed sensor, Q12-442 by inserting a staple cartridge that has correctly primed staples. Then remove that cartridge and insert a cartridge that does not have primed staples. The display changes. Y↓N→Go to Flag 1. Check Q12-442. Refer to: • GP 11, How to Check a Sensor. • P/J111, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. • Wiring Harness. Repair or install new components as necessary: • LVF PWB, PL 12.425 Item 8. • BM staple cartridge assembly, PL 12.395 Item 8. Enter dC330, code 012-443, actuate the rear staple cartridge primed sensor, Q12-443 by inserting a staple cartridge that has correctly primed staples. Then remove that cartridge and insert a cartridge that does not have primed staples. The display changes. Y↓N→Go to Flag 2. Check Q12-443. Refer to: • GP 11, How to Check a Sensor. • P/J111, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. • Wiring Harness. Repair or install new components as necessary: • LVF PWB, PL 12.425 Item 8. • BM staple cartridge assembly, PL 12.395 Item 8. The fault may be intermittent. Check for damaged wiring or connectors. If necessary repair the wiring, or install new components.
  • Code: 312-371-00-110, 312-372-00-110, 312-378-00-110
  • Description: Staple Head Unit Movement Failure RAP 312-371-00-110 The staple head failed to leave home in the required time. 312-372-00-110 The staple head failed to return to home in the required time. 312-378-00-110 The staple head unit failed to index to the correct location within the required time. NOTE: The home position is when the staple head unit is at the corner stapling position (fully to the front of the 2K LCSS and rotated through 45 degrees).
  • Remedy: NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. Enter dC330 code 012-235 to move the ejector assembly to the out position. Enter code 012- 250, SU1 motor cycle to run the SU1 motor, MOT12-249. The stapling unit cycles back and forth along the track. Y↓N→Go to Flag 3. Check MOT12-249. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 10, How to Check a Motor. • P/J308, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Stapler traverse assembly, PL 12.55 Item 1. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-135, staple home sensor Q12-135. Actuate Q12-135 by rotating the green thumbwheel to move the stapler unit to and from the home position. The display changes. Y↓N→Go to Flag 1. Check Q12-135. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11. How to check a sensor. • P/J308, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Staple home sensor, PL 12.55 Item 3. • 2K LCSS PWB, PL 12.75 Item 1. Enter dC330 code 012-168, stapler index sensor, Q12-168. Actuate Q12-168 by rotating the green thumbwheel to move the stapler unit to and from the flag position (approximately 115mm (4.5 inches) from the front of the track). The display changes. Y↓N→Go to Flag 2. Check Q12-168. Refer to: • 312G-110 2K LCSS PWB Damage RAP. • GP 11 How to Check a Sensor. • P/J308, 2K LCSS PWB. • 312D-110 2K LCSS Power Distribution RAP. Install new components as necessary: • Stapler index sensor, PL 12.55 Item 3. • 2K LCSS PWB, PL 12.75 Item 1. Perform SCP 5 Final Actions.
  • Code: 312-371-00-150, 312-372-00-150, 312-378-00-150
  • Description: Staple Head Unit Movement Failure RAP 312-371-00-150 The staple head unit fails to move. 312-372-00-150 The staple head unit was not at the home position. 312-378-00 The staple head unit was not indexed correctly. NOTE: The home position is when the staple head unit is at the corner stapling position (fully to the front of the LVF BM and rotated through 45 degrees).
  • Remedy: NOTE: All LVF BM interlocks must be made to supply +24V to the motors. Enter dC330, code 012-234, ejector motor home, MOT12-234, to move the ejector assembly fully to the right. Enter code 012-250, SU1 motor cycle. The stapling unit cycles back and forth along the track. Y↓N→Go to Flag 3. Check SU1 motor, MOT12-249. Refer to: • GP 10, How to Check a Motor. •. • P/J308, LVF PWB. • 312D-150. LVF BM Power Distribution RAP. Repair or install new components as necessary: • Stapler traverse assembly, PL 12.365 Item 1. • LVF PWB, PL 12.425 Item 8. Enter dC330, code 012-135, staple home sensor, Q12-135. Actuate Q12-135, by moving the stapler unit to and from the home position using the green thumb-wheel. The display changes. Y↓N→Go to Flag 1. Check Q12-135. Refer to: • GP 11. How to check a sensor. •. • P/J308, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Staple home sensor, PL 12.365 Item 3. • LVF PWB, PL 12.425 Item 8. Enter dC330, code 012-234, ejector motor, MOT12-234, to move the ejector assembly fully to the right. Enter code 012-168, stapler index sensor, Q12-168. Actuate Q12-168, by moving the stapler unit to and from the flag position (approximately 115mm (4.5 inches) from the front of the track) using the green thumb-wheel. The display changes. Y↓N→Go to Flag 2. Check Q12-168. Refer to: • GP 11 How to Check a Sensor. • P/J308, LVF PWB. • 312D-150 LVF BM Power Distribution RAP. Repair or install new components as necessary: • Stapler index sensor, PL 12.365 Item 3. • LVF PWB, PL 12.425 Item 8. Perform SCP 5 Final Actions.
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