Description: Ink System set is not purged. Call your support representative.
Causes: a. A purge has not been performed. b. A purge has been performed but not completed. c. A purge has been completed manually.
Remedy: a. If a purge has not been performed, complete a full purge of the ink system according to the installation guide (3 steps). b. If a purge has been performed but not completed, complete the full purging process according to the installation guide (3 steps). c. If a purge has been completed manually (by opening electrovalves or filling intermediate tanks), use diagnostic procedures; the system will not detect the ink system as purged. Do not set the ink system as purged if you are not fully convinced that a correct and complete purge of the system as been performed.
Code: 22.01.01:76
Description: IDS PCA 01 Backup NVM data corrupted. Call your support representative.
Causes: After writing the NVM backup into the ISS PCA, some data are found to be corrupted.
Remedy: 1. Review ISS PCA connections. 2. Replace the ISS PCA
Code: 22.01.02:06
Description: Tubes leakage detected. Run IDS diagnostic. If the problem persists, call your support representative.
Causes: a. A genuine ink leakage b. A false ink leakage c. False ink leakage detection
Remedy: 1. Check the bottom tray and the leak sensor. If there is ink present, find the source of the ink leak and fix it as appropriate. Check whether the body of an electrovalve has been in contact with ink. After fixing, clean the system and clear the ink leak error. See Table 5-10 Ink delivery system. 2. If there is water or condensation in the ink tray, clean the accumulated water, dry the tray and the sensor contacts if required. Remove any possible cause of the accumulation of water. 3. Check for possible short circuits in the ink leakage detection line, use the ink system leakage diagnostic to troubleshoot the problem, and replace the detection cable or ISS PCA if required. See ISS PCA.
Code: 22.02.11:06 ... 22.02.72:06
Description: Intermediate tank ink broken bag XY. Run IDS diagnostic. If the problem persists, call your support representative
Causes: a. Ink in the air lines coming from the intermediate tank. b. Ink on the interconnect PCA or intermediate tank connector. c. Wet or dirty EE contacts.
Remedy: 1. If (a) is true, replace the intermediate tank (see ISM intermediate tank) and run the "Intermediate tanks refill (by time)" diagnostic. Drain the air bottle and clean the air tubes. 2. If (b) or (c) are true, just clean the affected parts. Then run the "Intermediate tank broken bag recovery" diagnostic to check the error condition and clear the error flag.
Code: 22.02.11:07 ... 22.02.72:07
Description: Intermediate tank end of life XY. Proceed with the intermediate tank maintenance procedure. If the problem persists, call your support representative.
Causes: The intermediate tank has reached the end of its life and should be replaced to prevent any broken bag, replacing both at same time.
Remedy: Run the "Intermediate tank change" diagnostic to follow the process with automatic guidance.
Code: 22.04.01:71 ... 22.04.07:71
Description: Color module flow start error X. Run IDS diagnostic. If the problem persists, call your support representative.
Causes: a. Main electrovalve doesn't open. b. Intermediate tank full (main electrovalve always open). c. Ink channel blocked (supply connector needle).
Remedy: 1. Check intermediate tank ink level, by checking its weight. 2. If is not full (~1 kg), the causes could be (a) or (c). Then execute the valve diagnostic, if it is not the valve then check the ink channel. 3. If it is full, then execute the valve diagnostic and replace the valve if necessary. 4. Clear the flag error by running the "No flow error recovery" diagnostic.
Code: 22.04.01:72 ... 22.04.07:72
Description: Color module X flow stop error. Run IDS diagnostic. If the problem persists, call your support representative.
Causes: a. Electrovalve not closed b. Air bubble in the system c. Sensor signal blocked
Remedy: 1. Run the "Automatic electrovalves and ink pressure sensor check" diagnostic and identify whether the problem is the valve or the sensor. 2. Replace the faulty part, or repurge if the problem is a bubble.
Code: 22.05.01:30 ... 22.05.07:30
Description: Ink pressure sensor X out of range. Run IDS diagnostic. If the problem persists, call your support representative.
Causes: a. Ink pressure sensor not calibrated b. Ink pressure sensor broken c. Ink cartridge not in the right position or with a heavy object on it
Remedy: 1. Check that the ink cartridge is in the right position with nothing on it. 2. Run the "Ink pressure sensor calibration" diagnostic. 3. Compare the values returned with the ink sensor board label values. 4. If the values are different, set label values, otherwise run the "Automatic electrovalves and ink pressure sensor check" diagnostic to stabilize pressure, and go back to step 1. 5. If this fails, change the ink sensor board and recalibrate it.